General knife making Q...

Murphnuge

Murphnuge

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This may not may be the right spot for this post, if it isn't I'm sorry. A friend of mine is a bladesmith and has offered me the opportunity to design and create my own knife start to finish. The point of this is so that I better understand what really goes into the process. I've purchased many knives from him over the past few years and have drank 10 times that many beers with him so naturally the talk is almost always about knives and he just decided to humor my curiosity with doing and not saying . My only question is, is there any advice the knife makers here can/will offer to a complete rookie on making their first knife ?
 
just be cautious, do lots of research on what kind of HT, and steel you want, choose the proper one for the purpose,

what really helps me out is just doodling knife designs on paper and choosing the one i really want to pursue, then choose materials accordingly. also take lots of photos, it sounds like an interesting experience and most of all

have fun
 
The knifemakers here don't spend a lot of time in the General Knife Discussion, so I moved this to Shop Talk, where they do hang out. :)
 
I post this quite a bit and it should help you.


IF you look into this info, there is some that applies to you .


The Standard Reply to New Knifemakers v14

The answer to a 13 year old student is different than to a 40 year old engineer.
We may recommend a local supplier, you may have a helpful neighbour, or local Hammerin; but that depends on where you are. We have members worldwide.
Please fill out your profile with your location (Country, State, City), age, education, employment, hobbies.

Look at the threads stickied at the top; many are expired, but not all.

The basic process in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save
Absolute Cheapskate Way to Start Making Knives-Website


Web Tutorials
Detailed instructions by Stacy E.Apelt

The Things I Advise New Knife Makers Against-Printable PDF

Handle Tutorial - Nick Wheeler-Website

http://www.engnath.com/manframe.htm

Books
A list of books and videos

BladeForums - E-books or Google books


I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
These are clear, well organized, widely available and inexpensive too.

Knife Design:
See the Google books thread for Lloyd Harding drawings & the Loveless book. Google books thread


Forging Books:
Lorelei Sims-The Backyard Blacksmith
An excellent modern book with colour photos for forging in general - no knifemaking.

Jim Hrisoulas- has 3 books on forging knives. Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF

The Complete Practical Machinist-Printable -1885-PDF
It’s being reprinted now; you can get it for $20 ish

The $50 knife Shop
It confused me for a long time.
Forging is NOT necessary; you can just file and grind to create a knife (stock removal)

The goop quench is total Bull.
Use commercial quench oil & match oil speed to the steel type; even grocery store canola oil works much better.

Junkyard steels require skill and experience to identify the steel and heat treat it properly.
You can buy proper steel like 1084FG from Aldo very cheaply.

I like cable damascus, but that advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but there is a huge amount of info for 2x72” belt grinders on the web, including free plans.

Forget about Lawnmower blades and start with a new known steel type.


Videos

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days.

Safety-video
Right click and save this. Watch it once a day for 10 days.

Many specific how to knifemaking videos are available, some are better than others.

The best overall Knifemaking video I have seen is
“Steve Johnson-Making a Sub-Hilt Fighter”

The best video on leather sheath making I have seen is
“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 new videos, his sheath work is fantastic. I hope the videos are too)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles too-The account index has disappeared, but search for LOTS of info. Using the keywords “LurkerLurker torrent”
Greenpete Knifemaking Basics-on TPB

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

You can see a list of videos and reviews at this rental company; some are worth buying, some renting…
http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.
If you send out for heat treating, you can use O1, A2, D2, CM154, ATS34, s30v, 440C, plus many others.

If you heat treat yourself, find some 1070, 1080, 1084,
1084 FG sold by Aldo Bruno is formulated for knifemaking.
http://njsteelbaron.com/
Phone # 862-203-8160

You can find a list of suppliers here

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

This PDF brochure gives a good overview
http://www.buckknives.com/resources/pdf/Paul_Bos_Brochure.pdf

http://www.petersheattreat.com/cutlery.html
http://www.texasknife.com/vcom/privacy.php#services
http://www.knifemaker.ca/ (Canadian)


Grinder / Tools

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Photo of a nice bevel filing jig

Entry Level Grinders
Many makers start with the Sears Craftsman 2x42 belt grinder

Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm

Mapp arm – Grinder Toolrest


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.dfoggknives.com/PDF/GrinderPlans.pdf

NWG No Weld Grinder
http://www.usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages-p-723.html

EERF Grinder (EERF =“Free” backwards)
http://wilmontgrinders.com/EERFGrinder.aspx
http://blindhogg.com/blueprints.html
http://www.atlasknife.com

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy ?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html


Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewelry and put on safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
The minimum I would consider are the 3M 7500 and North 7700 silicone half masks with a P100 Filter.
Use a VOC & P100 combo cartridge for protection against acetone and solvents.

http://www.bladeforums.com/forums/showthread.php?t=788837
http://www.bladeforums.com/forums/showthread.php?t=726309



Searching
Search works for all users, even unpaid users.
Try it, I’ll bet you’re not the first to ask the question here


V14 Edited dead links
 
Thanks for the move, looks like it helped! Also thanks everybody so far for the plethora of info, very helpful!
 
My advice to you as a student is to listen carefully, and don't be impatient to finish things quickly. The first knife you make will take five times as long as the tenth knife you make, as it should.

Also, advice I'd give a student is to clean up after yourself in the shop when you are done for the day. Not saying you wouldn't, it's just something polite that I know I notice.

When you are frustrated or find yourself in a hurry, sit down and clear your mind for a minute. Drink some coffee or a beer and take five. Mistakes happen when you're frustrated, and beginner mistakes can ruin a knife.

Good luck!
 
I often have students in my shop to make knives. My constant advice is to be realistic. Plan at least a whole day to forge, ground and heat treat the blade. Then another day for the handle after the epoxy dries. Always wear your safety glasses and respirator when grinding.

The finished knife may not look as good as Nick Wheelers, but you should have a functional tool that YOU made.
 
What everyone else said.

Don't try to make the knife of your dreams, just try to make a GOOD basic knife.

Think "smaller" rather than "larger", less than 4" blade.


You are fortunate to have someone you can turn to for advice. too bad he's not trying to sell you heroin rather than get you started making knives. ;-)

- Paul Meske
 
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