The habaki is wrapped in paper to measure the length, then the paper is used as a template to cut the foil. The habaki is then wrapped in the foil and creases are made to make the corners permanent. The foil is then removed and bound with iron thread to hold it shut, then the foil is heated and then a strand of solid gold solder is touched to the inside of the seam and fills the gap. The foil is removed and the foil wrapping is slid onto the habaki, it should only slide about half way up. It is then filed so the gold can stretch to fit over the rest of the habaki. The fileing and stretching is done in half inch intervals. The excess foil on the top and bottom are then folded down to cover the rest of the exposed copper but no glue or other adhesives are used to hold it in place. This is the method Miyajima Hiroshi uses. The foil ranges from 0.0055 to 0.008 inch but up to 0.01 can be used if the foil will be engraved.
Roughedges I was actually referring to a Japanese method "fitting decorative foil" kisegane-awase, not the Korean method you mentioned. Although melting the foil was incorrect here also, just melting the solder is needed.