Thanks for the compliments guys! Not quite yet Geode - I still need to grind some steel
Satin, yes - you need a Persian. EKI hit a home run with this nife IMO!
Dave, The blade and frame are a factory Emerson knife, I just made custom scales for it - so technically it's a customization. I believe Emerson uses Black-T which can be applied by many gun smiths if you have a blade to be coated.
Aaron, at the moment I'm not doing this for anyone - but maybe in the future. Just too many woodworing projects on my plate to commit to doing this for anyone else, sorry.
The inlays are black Micarta, they were cut using a plug cutting set in a drill press. To make the insert hole I use the corresponding Forstner bit to the plug. I do not drill the hole in the scale all of the way through so I have a better surface to set the plug to.
Plug cutters are designed for use in woodworking which is why I only make the plugs from Micarta. G-10 will probably burn the temper out of the cutter because it's more difficult to cut, so I would not try to do them with G-10. The Forstner bits are more suited for cutting G-10 so it's not big deal using them on G-10, but I would use Tin coated bits.
Once the plug is cut and the hole is drilled I either epoxy or super glue the plug in and then sand it flush to the scale.
In the future I plan to do some reverse plugs that will be counter sunk from the rear and add a nice texturing effect
Good luck!
Chad