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fitzo said:0.025% w/v sounds a little low to me, as if it's a titration reagent as opposed to an etching solution. If I remember correctly, the stuff for PCB is 30% or more.
fitzo said:Now that final stuff is an excellent price!!
You'll also find it'll make up a helleva lot more than 4 pints of the concentration we need for blades. Some folks dilute it 1:5 with distilled water, so that is down in the 6-8% range.
Good find, Jeff!
pso said:The ferric chloride will get "used up" over time. Each ferric chloride molecule will pull only so many copper or iron attoms off the item being etched. Old etchant will take a lot longer than fresh etchant. I also used to get crud deposited on my circuit boards when using old etchant.
Ferric chloride will dissolve many substances. My high-school electronics teacher put some in an aluminum baking tray and left the room. When he came back a half hour later, the room was full of smoke, there was no evidence of the pan and there was etchant all over the table and floor. We got a good laugh out of that one.
The etch rate will increase at higher temperatures. I have seen circuit boards etched really fast by putting the etching tank on a hot plate and boiling it. When doing this, it seemed that the edges where the piece was masked off was more ragged than when etching more slowly.
When etching large pieces, it may help to aggitate the etchant. Otherwise, some parts may etch faster than others. An aquarium pump bubling air at the bottom will do.
To get consistent results, keep it clean, use reasonably fresh etchant and the same temperature each time. That is what the circuit board manufacturers do.
Oh yes, only store it in tighly sealed glass or plastic containers. A metal top on a glass jar may get eaten by the fumes over time. I seem to remember that the crystaline form of ferric chloride will absorb water from the air around it. This makes it form into a hard cake in the bottom of the container. It also never seemed to work as well for me when this was allowed to happen.
Hope this helps.
Phil
adammichael said:"Oh yes, only store it in tighly sealed glass or plastic containers."
I got about 200 of these surplus valves from a place that went out of buisness. I came up with a use for them after storing them in my garage for a year. When the valves are closed it forms a water tight seal.
I cut the PVC tube long and when the valves get to nasty to use any more i cut off the old valve and glue on a new one. they work great. I have one with etchant and one with water and baking soda to nutralize the etchant.
please see pics for more details.
they also make great blast gates for my air filter system
Thanks
Michael