Grinding and polishing questions

rdg

Joined
Oct 30, 2002
Messages
671
I have a Dremel and I'm not afraid to use it, God help me! My wife gave me a Buck 110 fingergroove for Christmas and I'm considering modifing it. I want to radius the finger grooves more than they are now and may be enlarge the first groove on the hinge end to give better access to the one armed bandit thumb stud I put on.
What would you use to grind the wood and brass and what to polish it and finish the wood? I'm somewhat new at doing this and I want it to look perfect when I'm done. Helpful advice much appreciated.
Bob
 
I would start wit files, probally a half round. That way you can go slow. If you don't have much experience with a dremel it might remove more material than you want.
 
That's an excellant idea striper. What is really hanging me up is how to finish polish it so it looks good and matches the factory polish. Until I get that part I don't want to start.
Bob
 
stop down at the flea market and get one of those throw away pakistania specials and practise on it till you get what you want
 
For that size job and for most knifemaking jobs for that matter - there are no machines that do that. The best IMHO is to do it slow and do it by hand. What striper28 has suggested with a file can be taken further. Think - Go Finer and finer till you polish.

The idea is to use a half-round file to make the initial grooves, then you can either wrap some sandpaper around the file, or I think the better way is to get a 12inch wooden dowel 1 to 1-1/2inch diameter (oak, not pine - too soft) from the hardware store and while you're there get sanding sheets (1 or 2 each) of 120, 240, 400, 800 and 1200grits if they're available. And get some OOOO steel wool. These things might end up costing you about $10 - $20 in all.

Wrap the sheets around the dowel and slowly take out the scratches from the initial file marks and work slowly with each grit grade, moving up till you get to 1200. as you get to 800 and 1200, any deep scratches will show up, so you likely will need to go back to a lower grit like 240 or 400 to take them out. It is quite important that you use the solid backing of the wooden dowel to get the best finish.

When you get up to 1200, you can start rubbing and polishing by hand using the steel wool. You may already like the slightly brushed finish at that stage. If you want to polish, use a metal polishing compound on the steel bolsters (if any). Use an oil like Danish oil on the wood bits - gives a beautiful oil finished shine - follow the instructions and leave for 1 week to get full hard, although you could handle it after a couple fo days.

Its best to work with a vice so you can use both hands, or you can use some C-clamps and fix the thing to a table. rRemember to wrap the blade in a lot of masking tape to avoid marring the finish there.

Its a lot of fun and a lot of knifemakers get started doing just this sort of thing. Good luck and I hope it helps. Cheers. Jason.
 
Warning you will become adicted to this and eventually be driven to make knives from scratch. You will then find yourself in the basement of some old building searching through piles of crap looking for the matching step pully to the one you found. Oh well I did manage to find a little vacume pump.

WS
 
WOW! Thanks for the great responses! I'll use them and see what I can learn.
Bob
 
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