GTC's American Tanto Plasma Prototype [photos ...many]

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Jun 6, 2010
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Intro
One day I was thinking about my humble collection of folders. There were the bad boys; Ellishewitz tacticals, the über-over-kill Crusader Forge and the Striders somewhere in between. Then there were the gentlemen's folders, from alox-clad SAKs to Rockstead's ultra-polished fare. Just when I thought I was pretty well covered, I caught sight of the GTC Plasma. As solid and robust as any tactical out there but at the same time, the sculpted frame and flowing grinds of it's blade just said "gentlemen's" to me! Clearly not the first to make the observation, "Dress Tactical Folder" captions the GTC Plasma on the cover of Blade Magazine!


click-the-pics for hi-res goodness!


GTC
The GTC logo and the man behind it, Brazilian Gustavo Thome Cecchini - that's Gus to us - is well known to everyone here in the knife world and has been working on knives since roughly 2004. Gus has an engineering background which is reflected in his innovative and iconic designs. Among the many awards received, Gus most recently won the "Most Innovative" award at USN's 2012 "Gathering" as well as best collaboration (with R. Terzuola) at the 2012 Blade show. The .50 GTC, Integral, Prisma, Plasma and Super-Sonic are among his more known designs, but he has and continues to venture in many interesting directions; for a better overview, have a look at "homework" below. Not only are GTC knives veritable works of modern art, they also represent technical achievements. Custom pivot-bearings, "front" frame-lock design, lock-bar limiter-screw, variation on the integral frame and several types of hidden clips are examples of the innovation behind the GTC logo.




A "custom" custom
My fondness for knives started out with my good ol' SAK; my interest then turned to one-handers and I ended up with a few decent production models. I joined a few good forums and soon after I was dreaming of owning a custom folder. I started following a few makers, saw their knives come and go through many popular dealers. I did end up buying my first custom this way but my idea of "custom" really meant getting to know the knifemaker, their work and then working with them to produce the optimal combination of their original designs and one's own taste. Once I decided that I absolutely had to have a GTC, I wrote to Gus to see if he would build a folder for me; "I'd be glad to ... in about 12~13 months' time..." Considering I'm the gotta-have-it-now type I wondered if I'd be able to cope with the wait. To make things worse, there was a GTC for sale the very next day... ! But I resisted and persisted, patiently awaiting my turn. that was Jan 2012 and in Jan 2013, I sent Gus a mail... "Gus... are we there, yet?!?"

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Plasma
Of course I'd been following Gus's work throughout the entire year as well as reviewing his past efforts. I'd had twelve whole months to come up with a choice... but come decision-time I drew a blank. Lol. Why, you ask? Because there's something that I love about each of his designs and having to choose one is torture. Though I had all but memorized every folder he's made and presented to the community, I couldn't get myself to choose. But choose I did and Plasma it would be...

That was the hardest part. The details fell into place quite easily and soon after, I had the basis for my dream GTC...
San Mai - To date, still less common and exotic among folder makers
Bare Titanium - to highlight his sculpted frames
Thumb Stud - while flippers seem to be dominating the scene today, I'm still "all thumbs" ... with the Plasma, you get both!
Design accents - not really a "choice" per say as you always get cool and innovative stuff with a GTC!!!



The Plasma might have a Gentlemen's look to it, but the stats say bad boy...
Action - Thumb-stud (primary) and flipper (secondary) assist
Length - Overall 24.5cm (9.65") / Closed: 14.0cm (5.5")
Weight - 202g (7.1oz)
Blade
-type - compound hollow-ground American Tanto,
-Length - 11.0cm (4.3")
-Usable - 7.5+3.3cm (3.0+1.3") for the main and secondary (tanto) edges
-Thickness - 4.5mm (3/16")
-chord (width) - 30mm (1.2") @widest point
-Material - 420/5160/420 San Mai (details below)
Frame - sculpted, satin / ceramic-blast 6A14V Titanium frame-lock, full back-spacer (San-Mai)
Pivot - 440C SS bearing-assisted
Pocket Clip - tip-up, San-Mai
Other - flamed Ti accessory screws, pivot screws and thumb-stud




Framework 1.0
In the case of the chosen Plasma, the frame is a classic*, GTC-sculpted, Titanium frame-lock with full back-spacer. Sure, I gave more exotic materials some thought - Gus has done some amazing frames with MokuTi and Timascus, 2die4! But he shapes his frames like a sculpture that it's almost a pity to obscure the form behind a myriad of patterns and colors... . Despite my determination to have the entire frame in Gus's super-fine satin finish, Gus convinced me to take advantage of his latest & greatest, ceramic-bead blast. Gus works with Aluminum oxide when he wants dark tones, glass when he wants a classic and well-defined blast finish and now he's added ceramic to the mix. The Ceramic-bead blast produces a very subtle contrast to the satin-finish Ti and is just as scratch-resistant as glass. We initially considered the option of using the Al-Oxide to compliment the carbon-steel in the San Mai, but this finish is more susceptible than the other bead finishes. Now that I have the folder in my hands, I'm thrilled that Gus went with ceramic - it's a really unique and refined finish!
*In conjunction with Gus's new hidden-clip design, the newer Plasma frame has a more flat profile and stand-offs replace the back-spacer.




Well I've never been to San Mai...
...but I kinda like the steel.... San Mai literally means "three layers" in Japanese; I'm uncertain if the process originated from the feudal period (folding the outer layer around the core steel was the standard practice) but San Mai is certainly the more common practice today. The objective however is the same as that used when forging the Samurai's Katana; provide a blade with a hard and durable edge as well as one that can bend without breaking. The solution was to take a hardened steel and "clad" it with a more ductile steel. In more contemporary times, protection against oxidation was also desirable and thus low-carbon stainless steel was used as the "jacket" and high-carbon remained the choice for the "core" (edge). Considering today's super steels, multi-layered steels have gone from necessity to artistry.



The San Mai chosen for this project was forge-welded locally (G.T.C., G.V. & M.G.) from 5160 high-carbon and 420 stainless. These are very functional steels, albeit rather commonplace. Working with San Mai is all but commonplace and from what I've understood, quite the challenge for knifemakers. Gus has several objectives in mind when working with San Mai. The first is to achieve a symmetrical "sandwich" where the outer layers are more or less the same thickness. This is necessary to achieve some level of symmetry when grinding both sides of the blade. The next problem to contend with is the ball detent; Having different types of steel presents an additional obstacle when setting up the detent. Gus even opted for a ceramic ball to improve the operation. Finally, the knifemaker needs to bring the pattern to life with a chemical treatment not too dissimilar to working with damascus but with results that are more akin to bluing / blackening. The resulting pattern must be consistent in tone and finish, something easier said than done. The transition line seen on Gus's San Mai blades is the result of the right selection of steels and proper treatment.




Tanto Americanis
One of my favorite aspects of Gus's folders are his blade grinds, from the Integral's sleek grind to the diabolic compound grinds of his .50 GTC and everything in between! For the most part, his grinds are modded wharncliffe and spear-point derivatives with the exception of his stout-tanto style used on the many of his .50 GTCs. Being the American Tanto addict that I am, I was picturing a Plasma with said profile. As much as I respect the .50 GTC Tanto for what it is (...a proficient can-opener - no, make that a car-door opener ... :)) I wanted to see the Plasma's tanto with more acute angles. I made a rough suggestion for the angles, Gus adjusted them to make it work with the Plasma and voila, the American-Tanto Plasma is born! What could rock me more than an American Tanto? Why, a GTC-style compound-grind American Tanto, of course... !



The GTC compound grind = Gus's mad skillz in turbo-mode. From the spine to the edge, everything just flows! Starting with the ~5mm spine, Gus added coarse jimping as my preference. He's better known for his finely-detailed file work and for those who prefer a finer jimping, you're in for a real treat! Looking at the blade-face, the hollow-grind provides a smooth transition from the stock down to the edge. The wave-like transition from primary to secondary grinds is what gives this full hollow-ground compound Gus's special touch!




continued in next post...
 
The devil's in the details
If that's even remotely true then Gus is downright possessed... !!! First there's the file-worked torx screws, like the triangle ones used here on the accessories. Notice I was explicit with the term "accessories" because the frame itself is held together by some black magic... ?!? Gus makes it a practice to match the clip to the blade material or an exotic material if the folder calls for it. My vote was on San Mai to match the blade but we were both unsure it would actually work. Nonetheless, he went for it and you can see for yourself how well it came out (maybe some Brazilian voodoo's at work here...)



Then there's the San-Mai back-spacer; just look at how the blade-spine transitions into the back-spacer as if it was one contiguous piece. The back-spacer is precisely mated, producing an integral-like frame to both the eye and the touch!



Maintaining the theme of San Mai's contrasting properties, Gus has worked the titanium thumb-stud, pivot and accessory screws to reflect this contrast, flame-treating portions thereof (devilz n flamez...).



To finish it off, we have the GTC logo; Allowing the San Mai to take center stage, Gus opted to place the logos on the blade-spine and back-spacer instead of the blade-face and clip, respectively. Once again, the result speaks for itself! So many devilishly delightful details... !




What's under the hood and how does she handle?
There's no doubt it looks stunning, but how does it perform as a one-hand folder...? Well, for starters, Gus designed his own pivot-bearings system...! Thus it should come as no surprise that the blade deploys effortlessly. I'm a thumb-stud user and Gus even had me confirm this as he sets the ball detent to either work optimally with the thumb stud or with the flipper. While both will work, only one can be optimized. Given that, the blade deploys pretty good with the flipper too!



Solid lock-up, zero blade-play (since we're talking GTC here, did I even need to go there?). This would be a good time to mention that Gus's tolerances are maybe better than NASA's... how do 0.25~0.35mm blade/frame gap tolerances sound? How about 0.18mm... !?! That's right, I can't even measure the gaps on this folder... (read: blade aligned... !) The clip is firm but manageable and denim-friendly. The edge looks scary-sharp but it's actually not that scary... (I admit to being spoiled by polished edges). This is one of very few opportunities for improvement on an otherwise perfect folder.



The ergonomics are great! The Plasma's size have taken some by surprise, labeling it as "big". It may have a long frame and blade, but it's quite demur in all other aspects; comparably thin (~11mm / 0.4") and compact (37mm / 1.46" @widest section). The finger-placement is spot-on so that your index finger locks in and your thumb rests comfortably on the blade's jimping. The combination gives you a great feeling of control over the knife. The second and final critique I have about the folder are the frame's slightly sharp inner-edges (only noticeable under the index finger). Sharper edge, duller lock-arm and the folder would be too good to be true... !




Conclusion
Despite this rather lengthy post, I've only managed to cover the man's work, but have woefully neglected to cover the man. Gus was wonderful to work with and I'm not the easiest person to please (just ask Allen...) but Gus went out of his way to do so. My passion for this project was equally reciprocated by his own. This is quite extraordinary when you consider the fact that it's my one GTC and Gus's tenth concurrent project. Scoring a GTC any way you can is grounds alone for celebration; working with Gus to build your dream GTC ...

... :victorious:


And now for the "big picture"... enjoy!
click-the-pics for hi-res goodness!














A few more details...
...with Gus, you can't run out of details...



Limiter-screw


Limiter-screw, frame cut-out




ceramic detent ball






How's this for tolerances...


...and how's this for detail? Just have a look at that thumb stud one last time...



"I did my Homework, Gus... !"
When GTC first caught my attention, I was soon familiar with the Integral, Plasma, Prisma and SuperSonic folders. When Gus made a Scarface for a customer a few months later, I thought it was a brand-new design, until Gus corrected me... ahem. So that's when I decided it was time to do my "homework"...

Prisma: pre-2008, 3.5"/4~5mm blade, std framelock, tip-up

Prisma Gil "Raven" S. design: 2008, 5mm-stock version

Plasma: 2008, tip-up, std. framelock, 4.5"/5mm blade, 9.5" OAL mix of flipper / thumbstud, "hidden" frame pins

Supersonic: 2008, 4"/4~5mm blade, std framelock, tip-up

Scarface: 2008, assisted opener with 3.5"/4~5mm blade, "internal" lock-lever / tip-up

G-Force Gil "Raven" S. design: 2009, LEO / 1st responder concepts

.50: 2009, flipper with 5"/7mm blade, tip-down clip integrated with new front-framelock* & limiter screw
*clip almost flush with frame in open position

Prisma "Inter-frame" prototype: 2009, my assumption is that the frame was a precursor to the Integral's one-piece frame

Metal: 2009, 4"/4~5mm blade, front-framelock & limiter screw

Prisma II: 2009, tip-down, front-framelock & limiter screw (for TNK - True North Knives)

Integral: 2010, 4.25"/5mm blade, 9.5" OAL tip-down, front-framelock & limiter screw

Ice Water Tashi Collaboration: 2010, flipper with 4.5"/4~5mm blade, std framelock, tip-up

F-Supersonic: 2011, flipper-variation, in both traditional 4" and "reduced" 3" versions

Macarios Lhotak-Design Collaboration: 2011, flipper with 3.75"/4mm blade, 8.7" OAL, std framelock, tip-up, flipper

Torque TNK exclusive: 2011, 4.5"/4~5mm blade, 10" OAL, tip-up, std. framelock

Bali prototype: 2011, 4.5"/4~5mm blade, 9.75" OAL

Three Fingers: 2011, 2.5" /4~5mm blade, based on his "three fingers" fixed

Federal prototype: 2012, 3.5"/4~5mm blade, first with new "hidden clip" and "stand-off" spacers

Due Dagger prototype 2012, ?"/4~5mm "double edge" blade, unidirectional opening (L&R flipper levers),

Super Sonic & Plasma "2.0": 2012, Worth noting as they carry the Federal's new hidden-clip design and the frames have a flatter profile to accommodate the clip design

The above are only his "one-hand" folders. Excluded are his fixed, slipjoint and lockback ventures as well as variations in size/weight (reduced, downsized, mini, Lite). Based on personal observation only, today's most popular models are the .50 GTC, Integral, Plasma and Super-Sonic. I predict that the new Three-Fingers and Federal models will attract many fans based on their more compact size.





Notes
Gus sent the folder soaked in Ballistol; good for the folder, bad for photographs. Thus, any splotchy markings in the above photos are the result of me not being able to remove all of the freakin' oil... arrrrrgh.
Yes, this is it - you have made it to the end. Pat yourself on the back - you deserve it!

:eagerness:
 
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it seems almost like a composite blade alla kershaw. I know its not, but the 420 steel sides seem to end pretty high compared with most designs I know.

A question: leaving so much of the harder steel exposed, isnt sort of a contradiction? Dont you want to have the coverage of the 420 steel as much as you can in order to add its properties of plastic deformation compared to the harder steel?

its a beatiful design.
 
...leaving so much of the harder steel exposed, isnt sort of a contradiction? Dont you want to have the coverage of the 420 steel as much as you can...
Yes, you are correct. I'm not familiar with the blade-grind used on a typical Katana, but I doubt it's a full hollow-ground and certainly not as thin as the typical HG found on modern folders. It could also be possible that the "jacket" is thicker on a Katana than the core so that even after the blade is ground, the core is only visible towards the edge.

More importantly, I wrote:
"Considering today's super steels, multi-layered steels have gone from necessity to artistry."

I would have thought it's clear to everyone that the Custom knifemakers using San Mai on a folder do so strictly for aesthetics and not as a technical improvement. Ditto for Damascus. If you want to see a technical application of "San Mai", have a look at Rockstead and their VG10-clad ZDP-189 blades... .
 
Man that thing is a beauty!!! I've recently picked up a couple GTC's, and trust me when I say to those of you who have never held one, pictures give it no justice!!! Truly a work of art in the knife industry!!
 
I've been looking at GTC's on Custom Dealer sites and your post is a big help in understanding the different models. They are gorgeous.
 
Thanks guys - Gus is an arteest :biggrin:

...your post is a big help in understanding the different models...
Glad to be of help ;) Gus certainly gets enough exposure but I believe my writeup was the first time anyone (incl. Gus himself) put it altogether in one place.




 
I've recently emailed him on making two customs just for lil ol me!!! I tell ya, 18 month wait or not I'm super excited!!! Plus getting to meet the man behind the art at Blade this year, that just tops it off!!
 
Wow that is quite a blade! You have a beautiful knife that is different from most knives I have ever seen; the write up was done so well I feel like I know the knife inside and out without even handling it. The san-mai motif is really incredible as well.

The flipper looks like it could be extended outwards a little but I'm sure the detent and bearings allow easy flipping.
 
Wow that is quite a blade! You have a beautiful knife that is different from most knives I have ever seen; the write up was done so well I feel like I know the knife inside and out without even handling it. The san-mai motif is really incredible as well.

The flipper looks like it could be extended outwards a little but I'm sure the detent and bearings allow easy flipping.
\
These knives flip like a dream!! Effortless...
 
Had to bump... Wow what a knock-out! I too am having a hard time on the wait... My time comes up about this time next year :)

One quick question though: do you know if he forged that San Mai? Thanks. Again, she's beautiful...
 
...I too am having a hard time on the wait ... do you know if he forged that San Mai?
Trust me, it's worth the wait - Gus and his work ... :triumphant:
Yes, Gus will weld your San-Mai and take it on down to his buddy "M.G." (his name slips my mind) to get it forged. For my blade, he was still under the wing of his "San-Mai Mentor" Gustavo Villar...
"The San Mai chosen for this project was forge-welded locally (G.T.C., G.V. & M.G.) from 5160 high-carbon and 420 stainless. "

Love my GTC folder - it's still my favorite carry... :thumbup:
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Make sure to check out Gus at Blade - you need to see his work in person! Even my decent photos still don't do him enough justice :eagerness:

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