- Joined
- Feb 24, 2022
- Messages
- 115
Hello all, and happy new year!
My "Twixmas" project was to work on a hamon for a chef knife. The knife was originally shaped at a class I took last year from scrap steel that the instructor believed was 1080.
I finally got around to working on finishing it. I used Rutland refractory cement to coat the blade and then scraped areas clean to make a pattern. I then used the forge and warmed vegetable oil to heat treat, followed by tempering in the kitchen oven.
So far so good. The blade is hard, and the pattern shows after heat treat and tempering.
I was less enthused with the final result. I tried a few different approaches to drawing out the hamon. What worked best was:
1. Hand sanded to 1000 grit.
2. Used a foam brush to apply heated (not boiling) apple cider vinegar to the blade, which made the pattern visible.
3. Repeated treatments with apple cider vinegar until the entire blade area darkened to gray.
4. Polished the blade. The first time I tried 2000 grit paper but that seemed to remove more than enhance the hamon. Went back through the etching with apple cider vinegar and tried again with a buffer, which gave the results below.
This is not the final finish but very close. You can see some scratches that have been buffed out now.
So overall I'm not completely unhappy since this was a first attempt. There are several things wrong (at least) and I'm hoping y'all might have some thoughts on how to improve.
A few things I know are wrong:
First, the hamon is "dirty". I need to do a better job at having clean steel where the cement isn't covering it. You can see some ghostly lines that I could attempt to claim are "art" but really are just me not realizing that even a little cement will leave a mark.
Second, I think I need to be more even in the coating. The pattern's shade was not consistent and I think it's because of uneven thickness of cement. Does that seem correct? Is there a recommended thickness of cement? Does it need to be mixed more smoothly?
Third, I'm not happy with the contrast of the pattern. I've seen very dramatic results from other smiths. There are a lot of factors here - steel, cement, acid, etching process - so I'm not sure where to start in adjusting my approach to this. I'd appreciate any thoughts on how to get a more visible hamon....without spending 10 years to learn how to use Japanese polishing stones.
Thanks in advance, everyone.
My "Twixmas" project was to work on a hamon for a chef knife. The knife was originally shaped at a class I took last year from scrap steel that the instructor believed was 1080.
I finally got around to working on finishing it. I used Rutland refractory cement to coat the blade and then scraped areas clean to make a pattern. I then used the forge and warmed vegetable oil to heat treat, followed by tempering in the kitchen oven.
So far so good. The blade is hard, and the pattern shows after heat treat and tempering.
I was less enthused with the final result. I tried a few different approaches to drawing out the hamon. What worked best was:
1. Hand sanded to 1000 grit.
2. Used a foam brush to apply heated (not boiling) apple cider vinegar to the blade, which made the pattern visible.
3. Repeated treatments with apple cider vinegar until the entire blade area darkened to gray.
4. Polished the blade. The first time I tried 2000 grit paper but that seemed to remove more than enhance the hamon. Went back through the etching with apple cider vinegar and tried again with a buffer, which gave the results below.
This is not the final finish but very close. You can see some scratches that have been buffed out now.
So overall I'm not completely unhappy since this was a first attempt. There are several things wrong (at least) and I'm hoping y'all might have some thoughts on how to improve.
A few things I know are wrong:
First, the hamon is "dirty". I need to do a better job at having clean steel where the cement isn't covering it. You can see some ghostly lines that I could attempt to claim are "art" but really are just me not realizing that even a little cement will leave a mark.
Second, I think I need to be more even in the coating. The pattern's shade was not consistent and I think it's because of uneven thickness of cement. Does that seem correct? Is there a recommended thickness of cement? Does it need to be mixed more smoothly?
Third, I'm not happy with the contrast of the pattern. I've seen very dramatic results from other smiths. There are a lot of factors here - steel, cement, acid, etching process - so I'm not sure where to start in adjusting my approach to this. I'd appreciate any thoughts on how to get a more visible hamon....without spending 10 years to learn how to use Japanese polishing stones.

Thanks in advance, everyone.