Hamon tutorial

Bailey Knives

Knifemaker / Craftsman / Service Provider
Joined
Oct 18, 2004
Messages
3,802
OK, I was asked to do a tutorial on how to do hamons. I find this odd for a couple reasons, first, while I do love to do hamons, there are others who are much better than I am at it. Second, I am still learning this whole thing, each knife is another test.

So, this is how I do it. I am not saying this is the right way, or even the best way, just the way that works for me.

I had in mind to add a bunch of pictures, but whenever I got into different steps, I forgot to snap pics.

It is important to use the correct steel when trying to create hamons. Simple steels work well, 1095, W1, W2 (of course, see Don Hansons stuff!) 1084, and other 10xx steels. I have found that even within a certain steel, the hamons can be quite different. Later there will be pics of a bunch of 1095 knives, some were hot rolled, some were cold rolled annealed, and some were forged from different thickness 1095. All the hamons appear differently.

I take my knives up to 60 grit. I know some people talk about going up to 220 or 400, but 60 grit helps the clay stick, and I have never had a problem. I also spray them with carb cleaner and immediately wipe them off then refrain from touching the blade. It helps the clay stick also. I do sometimes have to tap them on the anvil after quenching to pop the clay off. I used the word "whack" in a previous post, and it came across as if I beat the untempered knife against the anvil. A light tap on the spine makes the clay pop off, and I have never had a knife shatter like glass. If it does, I imagine you might have done something wrong in the heat treat.

Blah, blah, blah. start showing some pics.

This is the stuff I use.
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I know, I know...satanite. I have trouble with the stuff falling off in the forge, and this stuff I can get at Home Depot and it sticks like glue.

This is how it looks when I apply it.
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Here is what I do. I use little metal spatulas that I got from usaknifemaker.com (love that site) and an old bamboo chopstick. I put the cement on the spatula and try to apply as random a pattern as possible. This is where I am always experimenting. The thickness of the clay makes a difference. I have also noticed that different steels react differently. This is what I mean. The 1084 that I have used tends to have the hamon creep inward from the edge of the clay. I apply the clay closer to the edge when using 1084. The 1095 that I use tends to plop the hamon very close to the edge of the clay. I am always trying for that cloudiness, and I think that is created by using thin clay and keeping heat at the low end of critical.

I am careful about forge temps. I keep it hovering around 1500. Under is best, dont let it get over 1550 or you will start developing grain growth.
I use a Harbor freight pyrometer with a better thermocouple that I got online.
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Hold it as long as possible.

Please...use decent quench oils when using 1095, or any steel for that matter. I use Parks #50. I have not cracked a blade since I have started using it. It is so much better than the olive oil I used to use. Take the money from your next knife sale and buy a gallon or two.
 

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Ok, I just spent 1/2 hour typing this last part, then accidentally closed the window...ARRRGGH. A little more scotch...

SO, now comes the tedious part. Fine sand it up to 600 grit, then hand sand it to at least 1000 grit. I have not seen a significant difference between 1000 and 2000 grit, although I kind of use 2000 grit later.

I electro etch the knife at this point. If you use a stamp, you can do it whenever... I dont know, I dont use a stamp.

I use some 2000 grit sandpaper to clean up the halo that the electro etch produces. I also sand the blade under running water until the water no longer beads up on the blade. This ensures an even etch. Keep the 2000 grit.


Put it into ferric chloride. I use 1 part ferric to 4 parts water. I have found that I can effectively do about 5 blades at a time. Any more than that, and I spend too much time between knives and the etching is too deep. I use that 2000 grit paper to sand off the oxidation that the ferric creates. This will reveal the hamon. I spend this time going from blade to blade sanding under running water until the hamon looks how I want it to look. If you happen to have a porcelain sink, it will be dyed a nice orange color. If your wife or significant other does not find this fits in with the decor of the house, you might have to work with a 5 gallon bucket and a hose.

Here is the result after polishing with Briwax. Keep in mind, also, that these pictures were taken with black reflecting to show off the hamon more. All of these knives are 1095. Some are cold rolled annealed, some are hot rolled 5/32. And some are 1/4 hot rolled forged. The hamon is different on all of them.

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Thanks Matthew for showing your process. I am picking up some real quench today and thought about using the same clay from HD to coat the blade. Now I know it can be done...and done quite well!
 
Great photojournal, Matt! I'd like to see the various progression of grits and polishing steps, too - your methods would be enlightening, I'm sure.
 
I will try to get my wife to follow me with the camera the next time I have to do the hand sanding, etching steps. I will try to make it a little more detailed.
 
The first knife with the clay on it is the same one as the first two finished pictures.

I have a new clay application idea I am going to try soon.
 
I will try to get my wife to follow me with the camera the next time I have to do the hand sanding, etching steps. I will try to make it a little more detailed.

No you won't - that'll be the theme of our get-together! We'll do a pictorial! Give me a shout, I'm off all day.
 
Thanks for the tip on Home Depot and "Stovo." I bought a tube of furnace cement from the local stove vendor and it is expensive. Haven't tried it out yet. Heck, I haven't even made a knife in about four months. I'm retired and do the knife thing as a hobby. My wife has had enough "honey do" stuff to keep me busy this summer and I ain't done yet.

I live in the sticks. Certain parts of my state refer to it as the "third world." What that boils down to is, if it is connected to the oil field, it's available on every street corner. Other than that, if Home Depot or Wal-Mart doesn't have it, you are pretty much out of luck.
 
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