Has my 'OCS' wak (5160?) hardened properly?

Joined
Oct 11, 2005
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2
Hello,

I usually make my blades which up until recently have been tanto, by stock removal out of some circular saw blade steel that has consistantly performed like L6. I've been edge quenching in motor oil and sometimes vegetable oil and getting some neat natural suguha-based toran, notare and ko-midare type hamon by playing around with quenchants and quenching techniques. This has been great and I'm used to seeing a bold hamon which is visible without etching even at 100 grit, and is visible across the room when it has been etched and polished.

Last week I shaped a 22" nagasa wakizashi out of some truck springs that I had around the shop, and last weekend I did the ht: edge quenched in motor oil 3/4" deep (blade is ~7/8" at yokote, ~1 1/4" at machi) . This is where things get a little confusing so I will describe everything in detail.

The stock from which this blade was a truck spring that had been straightened in sections in my charcoal forge. This straightening also had the side-effect of annealing the steel somewhat so it was easier to work.

The blade was shaped straight like a chokuto, then about 1.5 times the sori I wanted (I wanted 1/2" over 22" when done, so I gave it 3/4") was imparted artificially by heating the blade in sections and bending it in the vise. After this, I removed all the warpage that had occurred while bending. Then I normalized by heating to critical, correcting another minor distortion and cooling completely in air.

After this the blade was heated past critical and edge quenched in warm motor oil. While being quenched, the blade went through the deformation I expected where all the positive sori came out and the blade went slightly into negative sori, then came back out of that and left me with the 1/2" sori I wanted.

After giving it several tests I noticed neither it nor the two tanto blades of the same steel, were nowhere near as hard as an L6 tanto blade I had done that same night. The tests I used were these:

With effort, the L6 blade would shave the edge of the ocs blades, but they would skate on the L6 blade.
With effort, a new wiltshire file would bite the edges of the ocs blades. Without a degree of pressure though, it would skate on the ocs blades.
However:
The L6 blade would also shave the corner of the tang of the wiltshire file :eek: (!!)
Both the L6 and the ocs blades shaved the ocs springs that had not been touched by the fire.
When I touch the hardened edge of the L6 blade to my (small) belt grinder, I get sparks easy, but when I touch the edge of one of the ocs blades I don't get sparks unless I apply hard pressure, and then it is just the occasional spark.
I was able to hammer the 1/32" edge of the wak about 1/16" deep into the corner of my vise (probably mild steel) with no edge damage.

On that same night, I took the smallest ocs tanto blade I had heat treated, austenitized it again and edge quenched it in *cold water* for 1 second, then into the warm oil. There was no observable difference in hardness from the wak or from the other ocs tanto blade.

I fully austenitized and requenched the wak blade 3 times with the same result. The reason I did it three times was because the first time I needed to adjust the sori, the second time the (barely visible after much base polishing) hamon (if that's even what I was looking at) appeared to leave the edge about 1/2" from the tip, and the third time I can't see much of a hamon at all but it didn't matter because I had run out of charcoal and it was 4am.

So my questions to you are these:
(1)
Because the wak went through the negative-sori transformation when quenching in oil (did this all three times I quenched from critical) doesn't that mean that there *must* have been martensite formation on the edge - why else would it have curved down and then returned to a sori proportionally less than it had before than if there hadn't been martensite formation since isn't that what causes the curving?

(2)
Is it reasonable to expect *this much* of a difference in full-hardness between the L6 and the ocs? Remember that the L6 was file-cutting-hard but the edge of the ocs could be cut by that same file with some pressure. Neither has been drawn in any way.

(3)
Given that the ocs has hardened some (it will cut/shave the steel that is still in the curved bendy spring-tempered untouched form), wouldn't that too indicate martensite formation?

(4)
I haven't fully polished the wak yet but I have cleaned it up and etched to examine the hamon. I see a very light hamon in places that is barely visible but is still obscured by steel surface activities and grinding marks. If it were L6 I would say it had not hardened and that the light "hamon" I am seeing is just a line of misty nioe as I often get in my mutiple-quenched smaller blades some parts of an inch distance above the actual hardened edge. Alternatively, could I be seeing more of a hitatsura effect where most of the blade has transformed to martensite - the quenchant level was quite high? I'm not expecting a 5160 hamon to be as bold as the L6 hamon because 5160 is a deep-hardening steel, but should it be this misty, in places it is imperceptibly faint?

If it hasn't actually hardened, then the steel is not oil-hardening 5160 and I should be doing a water quench - I have read that some ocs can be a 10xx or even W1 or W2. I suppose what I'm finding confusing is that the steel is not as hard as I am used to though everything (except a clearly defined hamon) tells me it should be hardened. And if it isn't hardened, I don't want to invest the time in shaping the kissaki, yokote, establishing the niku and all the other fiddly polishing stuff if the edge or the blade will bend like licorice as soon as I put it into anything substantial. The hammer test and the fact that it is harder now than when it was in spring form are encouraging, but those of you who have worked with 5160 in the past might be able to give me a bit more solid reassurance before I sit down to work on this blade for most of my spare time in the next week or two.

Thanks for your help :)
 
5160 doesn't give much of a hamon at all....and even though just edge quenched it can air harden further up the spine...especially if the entire blade is brought to critical....

Temper it at 350F and see if the edge will flex and spring back true over a brass rod....if so..it hardened ok.

My experience with 5160 vs L6 is that the L6 blades will show hardening as the scale flakes right off where I quench ....revealing silver/grey hardened steel underneath.....5160, like some of my old high school girlfriends....just doesnt give it up. :eek:
 
The short answer is yes. Your 5160 blade is hard, although warm motor oil is not the best quench and you may get a higher hardness from a faster quench. The performance difference between the two steels should be very apperent,as you have noted. L-6 was designed to be a cutting steel 5160 was not, although it may be used.
 
Hello again,

Thank you for your replies and suggestions. Thanks to Bruce Evans in his chat room yesterday who told me about edge decarburization.

After I established the lines of the blade last night and did some testing on it and the other blades of the same steel, the answer finally revealed itself.

The boshi and the first ten inches of the blade were hardened so that no file would touch them and they sparked properly on the grinder. They were under about 1/16 of decarb along the edge. The rest of the blade was not hardened properly.

This explains the behavior in the quench, because martensite had formed along the edge and this is what caused the tip to droop then return to normal sori. The reason the file would bite the blade is because some of it wasn't hardened, and the part that was, was hidden under a bunch of decarb ferrite.

The other oil-quenched blade was hardened fully but under 1/16 of decarb at the edge. Beats me why this happened because this blade was a hira-zukuri with a lot less meat left on it than the shinogi-zukuri wak - perhaps part of my problem was uneven heating though it looked ok to me..

The blade that was edge quenched in water for 1s then into the oil, hardened properly with a really neat ghost-like hamon and, strangely, no decarb like the others (or maybe it had only a little bit, and I had since removed it in my file/grinder experiments).

I destruction-tested the (wak) blade last night and it took a set far too easily at halfway down the blade where the blade was fully pearlite.

I start work on the next incarnation of this blade today and am leaving 3/32" extra meat at the edge in case I have the decarb problem. I'm also going to leave grinding the mune until after hardening, in case there is no decarb and I need to remove this extra 3/32". I am also making a 14" shobu-zukuri tanto of the same steel and similar section to the wak to "test the water" and see if an interrupted 3s in - 3s out water quench will work (and if not, how long it takes to ping) so I can have an idea of what to expect when I do the wak.
 
I wrote a full answer,and deleted it.I'm with rhrocker.
The only suggestions I'll add are to TEMPER IMMEDIATLY UPON QUENCH. Also,leave plenty of extra in the mune until the ji is stoned to 400.This will allow you to set the shinogi/kissaki/yokote where you want them.
Stacy
 
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