If you send the Damasteel bolsters to Paul Bos, the amount of "residue" will be very light. My Damasteel comes back a dull grey (not rust red) and can easily be cleaned up with fine sand paper (500 grit or finer) and a buffer.
The only metal you might lose is from etching, so just don't leave it in the acid or ferric chloride too long. If you're still concerned about it, mask off the surfaces (that will be hidden when the bolsters are assembled) before you dip the bolsters in the etchant.
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Tom Anderson
Hand Crafted Knives
[This message has been edited by Tom Anderson (edited 02-20-2001).]