Wowbagger
Gold Member
- Joined
- Sep 20, 2015
- Messages
- 8,006


I was considering how fun it would be to continue using my Cold Steel SecureEx sheaths with all the glass rocks (fibers) that cause my blades to dull fast.

I finally became determined to do SOMETHING about it.

This is 1.0
I had decided plastic was the way to go because I would still be able to wash out the sheath (there is a drain hole in the tip of this sheath but it is so well done it hardly shows. ) I had considered a layer of leather or cloth but decided on plastic, black plastic, and since I didnt turn up any black plastic and since I had this nice neoprene in about the right thickness (1/8 inch 3mm) I pounced on that. Touched up the skinny blade on the SAK Mini Champ because it could follow the curve. Lubed with oil and cut out my edge protector spacer.

How to cut out the hollow rivets ? If you have ever tried to drill or ream these out you know you get part way and then they just spin and you cuss.
Viola !
Enter the bagger systems approach. A drill bit on both sides; one to bite and hold the rivet and the other turned by hand cuts the ring off one side. Note the belt in the foreground removed from the drill press so the spindle is easy to turn. I just put the belt in the photo to remind you to remove it.
Takes some doing to line up everything and keep it working but no real problem. By the way I have a quill lock on this drill press so I can lower the chuck and lock it so it does not raise. That was handy. If you dont have one get some one to help hold the sheath or stack up some stuff to keep it from rotating while you cut out the rivets.


I hadnt planed ahead as far as ordering longer hollow rivets. I have some the same length as what came out of the sheath but that's not helping. I may put in the copper rivets shown with some head mod but for now I just used screws with nuts. If this spacer sucks I can easily disassemble and start over.
So far so good. Note the little triangular tab at the mouth of the sheath on the edge side. I can hook my thumb on that, pull the flexible spacer open and slide the knife in. When I release it the knife is securely held. The sides of the sheath near the spine of the knife still grip the handle but the mouth is spread open on the blade side.
Once I sort out the spacer and it keeps the knife edge from dulling I can reform the mouth with heat so it locks the knife as when stock (I hope) and grind off the triangle.


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