I know others have done this as well, but I thought I would do a quick post about my little Harbor Freight (I think) hatchet. If I remember correctly it stared life pretty dull and looking like this:

I wasn't a good chopper when I used it last year (it hadn't been sharpened), and the handle was gaudy and uncomfortable. So I drilled out the handle, and hung it on a Link hatchet handle. I then sharpened it decently, painted a small orange collar on it for visibility, and made a sheath.

I still didn't like the feel, and I ended up taking too much of the handle off. It was sharp (too sharp as the edge was too think), and it ended up polished from an angle grinder and sanding wheel. It just wasn't what I was looking for. So I decided to redo it again.
I pulled it off the handle and hung it on a hammer hatchet handle. Funny enough, it fit *much* better, as the eye is pretty small. I soaked the head in vinegar to get rid of the polished look, made a new sheath, and re-sharpened it after the vinegar ate away at the edge. So then it ended up very nice, and what I was looking for! Pics were taken pre-sharpening, but you get the gist. I'm pretty happy with it...ti went from me not really wanting to use it to now a favorite of mine. I am sure the steel is of average to poor quality, but the edge is at least somewhat tempered as revealed by the vinegar bath. And I actually seem to prefer the straight handle for this one...feels much more natural.


You can see the temper line and old file lines here:

Not a bad little budget hatchet. It certainly looks and feels nicer to use now. It's still a little heavy for my taste, but I'll use it this weekend and see how it does!

I wasn't a good chopper when I used it last year (it hadn't been sharpened), and the handle was gaudy and uncomfortable. So I drilled out the handle, and hung it on a Link hatchet handle. I then sharpened it decently, painted a small orange collar on it for visibility, and made a sheath.

I still didn't like the feel, and I ended up taking too much of the handle off. It was sharp (too sharp as the edge was too think), and it ended up polished from an angle grinder and sanding wheel. It just wasn't what I was looking for. So I decided to redo it again.
I pulled it off the handle and hung it on a hammer hatchet handle. Funny enough, it fit *much* better, as the eye is pretty small. I soaked the head in vinegar to get rid of the polished look, made a new sheath, and re-sharpened it after the vinegar ate away at the edge. So then it ended up very nice, and what I was looking for! Pics were taken pre-sharpening, but you get the gist. I'm pretty happy with it...ti went from me not really wanting to use it to now a favorite of mine. I am sure the steel is of average to poor quality, but the edge is at least somewhat tempered as revealed by the vinegar bath. And I actually seem to prefer the straight handle for this one...feels much more natural.


You can see the temper line and old file lines here:

Not a bad little budget hatchet. It certainly looks and feels nicer to use now. It's still a little heavy for my taste, but I'll use it this weekend and see how it does!