Home Made Cadet 303

Joined
Apr 19, 2005
Messages
5,533
It all started out like curosity killed the cat. I like light grey dymondwood scales. I had a dark dymondwood 303 cadet so I decided I would take off scales to see what the guts looked like. Knowledge is power..........
So here is what the knife looked like after I coping sawed the scale in two places and pried the three peices off.


Some of the rivets came off, some didn't till I tood a pliers and twisted them back and forth. See the new scale plate. Its not like the older sawcut style which is made itergal to the liner. Then I tried small nippers to cut off spring pin, then I tried big nippers, then I ended up using hacksaw blade in small handle. Then ground off even to liners.

So la-de-da there it was. After I got tired of looking at it, I decided to put a new scale on myself. I guessed (correctly in retrospect) that stag would be a hard hill to climb. So while at the Wannemacher Tulsa gun show I bought a 5 dollar piece of CA Buckeye Tree Burl wood that had been stablized. I am hoping it really is a piece of good ole mother earth tree. Never having scaled a knife before I jumped in with both feet and marked off the little slab.


Something in my half century brain said this was an important step.....next I pulled out the trusty Dremel destruction tool and roughed up the liner surface and cleaned it with rubbing alcohol. At this point I should of had some Dave shine and drank it and forgot about the whole thing. Because I am making this sound like it took an hour or two but the truth is a week or so.


Then I very carefully cut the scales out with a copying saw and gave myself some extra. I ground off the extra wood to the penciled line, mind you very very carefully and slowly, fitting as I went.


Next was gluing. I consulted with some fourmites and they used special epoxy glue which was running about $15 for three ounces. I had a Aracglas gun bedding kit and used some of that along with the brown dye supplied. And it appears to have worked OK.

After 24 hours I began the long, stressfull period of grinding, sanding and polishing the scale to fit. All I can say is a 20 mile hike in the hot sun with a full pack and bare feet is preferred in the end. One little slip and you have a ding that will double your time and agony. But in the end here is what happened.

FinishBurl.jpg

Burlbackside.jpg

Don't think I will take this up as side job.
P.S. I carefully and artfully positioned knife in photos to hide my mistakes.
300Bucks
 
Last edited:
:eek::eek:...Oh Lordy...another "mangler" slides outa the closet...:)...Great write-up and pics 3CBucks...Really nice wood on that slippie now...Next we'll see blade changes, bolster embellishments and on and on...:p:thumbup::thumbup:
 
Hi Craig,

Wow that is fantastic. Looks like you've done that before!
jb4570
 
Craig, That's just gotta be one of the most gorgeous rescales I've seen... excellent work. :thumbup::thumbup:
 
Nice looking job there 300. looks like you have been doing it for some time, with lots of experence. Very nice piece of wood. HL
 
Awesome looking job there, Craig. Really well done!
 
"After 24 hours I began the long, stressfull period of grinding, sanding and polishing the scale to fit."

What provision and /or tecniques did you use to keep from scratching up the bolsters while you did this?
 
Email sent to Snotwad.

Remember the real thread topic here is the attempt to utilize and make unique a Buck pocketknife.

For everyone's entertainment here are my two big hidden mistakes. I don't mind showing you these as I am not going into the business and if you try one yourself it might help you prevent the same mistake. I am not sure I will ever try this again. Not shown but along with the end shown, one scale is slightly thicker than the other along one edge.
This shows where I overbuffed one end and sloped it off to a thinner thickness than the other side. Buffing is a delicate art, I can see why it has taken some time for the new factory employees to learn the skill. Also makes me appreciate the work of regular proffessionals we see here.


Dremel tools are very handy, but have to be used very carefully, I could buff this out but it will leave a depression. Its just going to be a EDC, lets call this a character bump. This one occurred when I was grounding down the scale to get it close to the edge before switching to finer grade sanding.


Our local Vo-tech has offered knife making classes in the past. I was told it was more orriented toward fixed blades. But I wish they would bring it back and perhaps they would be able to me teach grinding and buffing techniques. I just made it up as I went along and the outcome shows it. I appreciate all the considerate comments, and in the end I will have a nice looking, unique EDC Buck 303.

If you yearn to join the ranks of the "knife manglers" then be sure to start on something your don't plan to put out on display. My knife does have nice wood, my mistakes will keep it on my dresser to carry rather than in the display case. I think I could do one without flaws but I will have to have some cheap Bucks first.....I have an idea for some new scales but I plan to pay someone with skill to do it.
300Bucks
 
Last edited:
Back
Top