Homemade forge questions

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Jan 20, 2012
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Im gonna make a homemade forge out of an old wok or metal wash basin (whichever i find cheaper),drill some holes in the bottom and connect some pvc underneath with some sort of blower--What type of fuel can I use thats easily available and relatively inexpensive--I know Charcoal Briquettes wont work but will wood charcoal (lump) work (the type that can be bought at any grocery store)?
 
Any real hardwood charcoal will work, just not briquettes that are held together with bonding agents. Even chunks of dry wood will work, you have to keep them around the edge to start to char before moving them into the center as fuel. That method isnt as good, but it works, and it works great to extend to life of the other charcoal. You can also make your own charcoal easily.. burn some wood but douse it once its all pretty charred (ex: campfire cook your meals then douse it). Hose it off to clean the ash etc and let it dry, voila. I personally use propane now, but I really enjoyed my charcoal forge.

You can also use bituminous blacksmith coal, which is a stinky alternative. It works great, gets very hot.. but the fumes are terrible, and impurities can be bad in some cases. Still, both methods have been used as long as history almost, and both work. My second forge was coal, and made from a wheel hub.. it worked alright, but I preferred the charcoal forge.

If you use charcoal, check out Tim Lively's webpage, he has his washbasin design on there. I would use a metal pipe with holes drilled rather than a pvc pipe (will melt) if you use Tim's design. My first forge was this design, and I enjoyed it.

A hairdrier (cold air mode) works just great.. or you can get an old hand cranked forge blower at a swap meet/garage sale/flea market. You can buy new ones too.. but you don't want a TON of airflow, or it will get too hot or not work if it gets too high. I used a blower from a honda accord for a while, hooked to a battery charger for power.

A word of advice, if you use coal (and possibly charcoal, though I hadn't had the problem) be careful not to get it too hot. It will EASILY melt your hard work in a very short time if you're not careful. Depends on thickness of metal of cours
 
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Use metal plumbing pipe..PVC will be gone in minutes...If you can make an ash dump that opens.A tuyere is a simple thing but needs to be able to stand up to the head..There will still be some heat just below the grate..
 
A propane forge is a different animal, it's just an enclosure with a refractory lining and an inlet for the propane in the simplest terms. You can buy them ready made, or there are many tutorials (a lot on this forum) on how to make one. A large coffee can lined with ceramic fiber wool and coated with some ITC-100 paste will do pretty well, but there are a ton of designs out there. I bought mine ready-made from Chileforge and I'm happy with it for what I do.
 
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