How do yall cut your handle scales?

[darlington.edgecraft]

I have been using Fiddleback table saw the past year to cut handle scales. I was wondering what other alternatives are out there and how precise the cuts are. I’m starting to build a shop of my own and need some ideas! The place I’m building in only pumps out 50 amps for the whole place, so preferably I would like something that doesn’t use too much power.

Thanks guys!!

 

[Stacy E. Apelt - Bladesmith]

When cutting any amount of scales I use a table saw and a sled. That makes exactly straight and equal slices. It works especially well when cutting up large blocks or boards.

I use a Diablo 10" 90 tooth finish cut blade. Feed slow and allow the blade to cut. They leave a 220 grit cut surface. A 10" 60 tooth thin kerf carbide blade will work just fine, too.

TIP:
When cutting multiple scales from a board or block, made a diagonal line across the top from corner to corner. That makes matching book=match sets easier. Just reassemble as you cut so the line keeps diagonal, and then pair every two scales after you are done. I use a white or black (depending on wood color) paint marker pen often, but a carpenter's pencil also works.

 

[David Mary]

 

[lukusamongus]

I don't use wood that much, most of my material is already near the thickness I need. I will sometimes use a miter chop saw with a 12" blade to section off pieces. I've got a metal cutting bandsaw that I keep the table on it in vertical position 99% of the time. It works great for trimming micarta/lukarta to fit to handles.

And David Mary, those cardboard boxes stacked behind your wood heater give me the heebies.