[axe edge too thick]
zimmerDN said:
Grind off the unnecessary metal. The best way is with a wet wheel grinder, a belt sander will be faster but chances overheating the edge. If you have some time then a large bastard file will do but be prepared for about an hours hard work, dpending on just how thick the axe bit was initially and your physical ability.
Exactly how low to grind the edge depends on your skill, the class of the wood and the strength of the metal in the axe. After each serious felling session, or when ever you have the time, spend 10-15 minutes grinding. Shape the edge first, and then generally bleed the grind back into the shoulder.
Most references will tell you to hit the shoulder first and assume you are going to finish it in one session. If not, rework the edge first as otherwise you will see little effect from your first few sessions. As you thin the shoulder back you can then recut the edge some more.
When I was sorting a lot of this out (with knives as well as axes) I did the modifications on cheap blades and used when they broke down as a limit that better blades/axes had to be able to pass. Some general notes to aim for in regard to felling axes :
-2" back from the edge the bit should be 1/4" thick
-the very edge, 1/16" of an inch wide should be ~15 degrees per side
-back 1/2" from the edge the bit should be 7-8 degrees per side
NIB edges are often multiple times this thick and obtuse and thus the performance only a fraction of optimal. Note for example a quality small hatchet should easily be able to sink 2" into a fairly soft wood like clear pine.
The above notes are the standards of professional woodsmen with high quality axes who use them on medium density woods like oak,birch,fir, etc. . They would also tend to avoid heavy pin knots. If you can pass them you are a rare breed, even if you can match them you will standard apart as axe work isn't common any more.
I did find this axe a little hard to use just like others I have used before but I just thought it was because of the size of it resulting in a lack of blow force on each strike.
The axe likely had a large influence, you can easily double the performance of most NIB axes, and I have seen larger increases still.
How can I measure the angle btw?
Calipers and trig is the easiest way.
DGG said:
My ax has almost a convex edge on it ...
The bit on felling axes is convex, carpenters axes can have flat ground edges but these are more for cutting and shaping than full depth chopping, you don't swing a carpenters axe from the shoulder. The problem with NIB axes isn't that they are convex but they are way too thick, you want a very light convex curvature not a heavy one.
...really knock the shoulders off and grind it down (hollow?).
Hardwood axes should have a primary hollow grind, the bit should dip in right after the eye, if your axe doesn't have this you can grind it in but it will take a long time even if you use an angle grinder. Ref :
http://www.physics.mun.ca/~sstamp/images/hults_before_after.jpg
The retails are in the review, it was a long and multi stage process and had a severe influence on the performance of the axe. I would never recommend you actually do this, take it to a knifemaker and have them regrind it, or better yet buy a different axe.
There are axes with primary convex/flat grinds but they are either made for splitting or to work on really soft woods like balsa.
-Cliff