How long does it take to make a HI? In man hours....

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Sep 12, 2009
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How many man hours go into each HI?

I understand there are material costs, taxes, etc... so many hours aren't everything as far as costs.

I'm just curious how long does it take someone to make a HI kukri from start to finish? From getting the leaf springs, to forging the steel, and whittling the handle. Obviously mass production helps. But if you were to make 1 HI, how long would it take you?
 
Generally it will take a day or two to complete a khukuri, By our experienced Kamis,
If i were to make one the same way, it would take me many months and the end result may or may not be recognisable.
Each khukuri is singly handmade, no mass production here.
 
Hello Karda,

Thanks for the response. How long does it take to train a kami?

What exactly do you mean by "not recognisable?". A difference of 2 days to 2 months is huge... I'm inexperienced so it's hard for me to understand.

Any information/enlightenment you have for me is greatly appreciated.
 
Hello Karda,

Thanks for the response. How long does it take to train a kami?

For a Master Kami it can take 40 years. Kami's generally start learning the trade from their fathers at a young age.
It is all explained here: http://www.himalayan-imports.com/kami.html


The Master Kami:


The master kami was born a kami in both caste and work. For as long as anybody can remember his forefathers were kamis. At perhaps age 5 or 6 he begins helping his father and grandfather in the arun. He learns to pull the chain on the bellows. He gathers charcoal. He brings water for the quenching pitcher. He learns the names of tools and procedures.



At around 12 years of age he is using the hammer and does much of the pounding of steel that goes on in the shop. He can make a few simple farm implements by himself. Sometimes his effort produces a quality tool, sometimes not.

By the time he is 20 he can fire up the shop by himself and can produce many items. He can make a decent khukuri by himself but it sometimes will not be perfect.

At 30 we can call him an intermediate.

At around 40, depending on the person, he is just about ready for master kami status. The grandfather has left his body and his father is too old to do much work so it is on his shoulders to take over the operation of the arun. At this stage he has made every farm tool that can be made. He can make a perfect khukuri 99% of the time. He understands steel and knows how to work it. He has made hinges for gates and cabinets. He has made prybars and wedges. He has made sickles, sythes, axes, rakes and hatchets. He can make rings, bracelets, ear rings, pliers, tongs, awls, nails, needles, metal baskets, and rivets. If you show him a sketch of something you want made and give him a few verbal instructions he can produce what you want.

He talks with you as he works and often chuckles and sometimes swears. He may pause to take a sip of rahksi and will offer you a drink. You are amazed at how easily, quickly and skilfully he performs his work. It is a pleasure to watch him and you realize that his is a true artform. He will tell you about things his grandfather made -- perhaps a lock for a door with a handmade key for entry. And, he will tell you he is probably the best kami in Nepal or at least the best in his district. Then you know that here is a true master kami.


--BILL MARTINO, 24-July-1999
 
Hello Karda,


What exactly do you mean by "not recognisable?". A difference of 2 days to 2 months is huge... I'm inexperienced so it's hard for me to understand.

Any information/enlightenment you have for me is greatly appreciated.

I'm no Kami. I know the processes and have read much info from the good knifemakers of BFC, but have no actual hands on training or experience. It was a sort of tongue in cheek reference as to what i'd likely end up with.
I would give my left arm to know as much and be trained like these kamis, To me they are fortunate in that knowledge. Their problem is that their craft is considered "Low Caste" and they are "Untouchables" in that part of the world. If they were here in the states they'd be earning much more for their efforts, as many of the knifemakers of BFc do.
 
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