How strong is the take-down tang?

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Jul 27, 2003
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Short answer - I don't know.
I've never broken one.
The previous thread about the take-down chopper nudged me to perform an experiment I've been meaning to do for some time. I just wanted to know how strong the threaded take-down tang is.
To describe my method briefly, I either use a butt cap with a stepped recess to accept a finial with a ledge turned into it, or I use a hidden sleeve inserted into the handle butt that also has a stepped shelf in it to accept the ledge turned onto the finial.
No matter what, it's steel against steel, and either one of these is stronger than the handle material itself.
I think we can all agree that the old saying "A chain is only as strong as the weakest link" holds true.
So, if the threaded portion of the tang is the smallest, I'm thinking we can agree it is the weakest "link" in the take-down assembly, not withholding the finial itself!
So, for the record, on my smaller hunter sized blades, I use a 10-32 thread, and on the larger Chopper sized knives I will use a 12-28 thread.
I want to point this out right now, at the end of my forging, I go through extensive grain reducing steps which include controlled thermal cycling, austenizing, quenching and spherodizing. These steps make a tang that is so tough, I have to lock the knife in a vise and put gloves on to bend the tang.
This experiment uses off-the-shelf weld steel with quite questionable character!
So, this set-up should fail long before my normal materials would fail.
During the creation of my knives, I may assemble and dis-assemble each knife up to 100 times. Each time I do so, I use a temporary finial I have made up and when I crank the knife together, I use VISE GRIPS!! Which apply ffffaaaaaaaarrrrrrrrrrr more torque that will ever be applied with the take-down wrenches I supply the customer for his use.
I've always wondered just how far I could crank it before something broke!

sb2-1.jpg


JSbw4-1.jpg


So, in this experiment, in light of Jon Brand's Chopper thread, I used the combination I will use on his - 12-28.
I used a simple piece of weld steel for the threaded tang, so I could conveniently hook up a lift hook to it, and I used a piece of 1018 exactly like I would use on a knife with hot-bluing, on a non-hot-blued deal, I would use stainless 416.
You can see the pieces I made here.

TDTa-1.jpg


Assembled:

TDTb-1.jpg



The testing area is where I lift my deer for dressing and skinning:

TDTc-1.jpg


The "rig"

TDTd-1.jpg


I had a pile of concrete blocks, so the control was easy.
1 block:
TDTe-1.jpg


2 blocks:

TDTf-1.jpg


3 blocks:

TDTg-1.jpg


4 blocks:

TDTh-1.jpg


5 blocks:

TDTi-1.jpg


6 blocks:

TDTj-1.jpg


TDTk-1.jpg


7 blocks:

TDTl-1.jpg


TDTm-1.jpg


Then, I ran out of blocks.
Probably a good thing because on the 7 block lift, it started to pull the mounting bolts out of my lift bracket!!
And it was starting to rain and I feared for my camera.


Regardless, I have no fear - WHATSOEVER! - about the strength of my take-down assembly.
None.
I hope this helps to minimize any possible considerations on the strength of the PROPERLY EXECUTED take-down assembly.
I would say that in conclusion, when done right, the handle material itself will fail before the assembly does.
Not only did nothing break, but the threads did not strip out either, which is why I always use a fine thread - simply more contact and strength.
That was kind of fun!
 
Karl,
Those blocks are, what?, about 40 lbs each? 250-300 lbs total maybe? I believe the tang will hold much more than that. Even so, you're letting the tensil strength work in your behalf, which makes for a very solid handle. In my opinion the beauty of such construction is that it, by it's very nature, pulls all the joinery closed and as far as the material is concerned makes it act as a solid unit. When I say solid, I mean it acts as "one piece", not relying on lateral pins or expoxies.
I routinely demonstrate cutting, including chopping, with a hidden tang knife. Again, the tight joints are key to it's durablity.
 
May have been easier to have just hoisted up your trailer with it. ;) :D

Heck when I saw the first picture that is what I thought you were going to do. I have do doubt it would hold.

How strong is joinery using steel bolts? Have you ever wondered? I had an interesting awakening a few years ago. I needed to change out my leaf springs on my Ford Aerostar. Needed some heavier springs and it was a good stash of knife blade material, (I was just starting out forging). Anyway when O dropped the springs I realized the whole rear end was being held together with 4, 5/8" bolts. That's right you are riding around on a 2-4000lb machine that is being held together with 4 bolts. I did some testing in may metallurgy class on tensile strengths of steel. I cannot remember the numbers but they are readily available. I was amazed again how much was required to pull apart a 1/2" piece of steel.

So if the knife is constructed properly then the average human will not cause a problem. I have seen Karl's construction first hand and can say I would not have any problem owning one of his choppers. The other also needs to be mentioned. If you try hard enough anything can be destroyed. A knife is a tool and needs to be treated as such. Abuse is not a good thing. I had a person tell me that he sharpens 1/4 inch off the edge of his knife every year. Then he told me he uses it as a digging tool in rocky soil and does not hesitate to cut roots int he same soil. This is not "Normal" use of any knife.

Sorry for the long reply.
 
I remember a Ford pickup commercial several years back where Ford hoisted the entire truck by one of the bed bolts. This test reminded me of that. :)

Most all my bowies are made just like Karls. I've never bent one but have no doubt this construction type is a sound one. The only thing that will happen is the blade shoulders can seat better and the finial nut will need to be tightened up. just my 2 cents.

Go Karl!
 
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Show off!!!! You have too much spare time, Karl.:rolleyes::D But seriously, if you think about it, if everything in the handle is a tight fit, it shouldn't be any weaker than the same tang setup that is permanently fixed with epoxy.
 
I guess I don't understand that statement - it's either tight, or it's not. Just tighten it.

Its tight until it gets used hard and with anything mechanical metal to metal contact points will seat in and settle there. After one or two finial nut tightenings I think it should stay. Thats why mechanical things get periodic tune ups.
 
Just think; you could've gotten a knife done, in the time it took to do all this testing and photography! :D

Kiddin, Karl. Good stuff, Bro. :)
 
Mr Andersen,

Not only are your knives exceptionally beautiful, you just proved they're tough as nails (tougher even)! :)
 
But seriously, if you think about it, if everything in the handle is a tight fit, it shouldn't be any weaker than the same tang setup that is permanently fixed with epoxy

Joe,
Karl and I discussed this on the phone so I dont think I'm running ahead.
Some use the Full Tang Construction as a standard of strength and I believe this is what Karl is addressing. Whether or not the take down feature compares or will hold up to the same usages.

I firmly believe that the take down can be as strong as a full tang. Why do I say that? Because I believe know what it takes to make it that way. There are pitfalls in making a take down or, as Joe discribed, the pinned and epoxied hidden tang. But, these pitfalls are merely another word for being sloppy. Sloppy with heat treat, sloppy with material choice, sloppy with joinery.

When the joints are tight, the lateral shock from chopping is transfered to a more linear direction parallel with the blade. In other words, tensil strength.
 
That is a LOT of effort in that test Karl. Thanks for taking the time to photograph and post it.

I have NO DOUBT about the strength of your takedowns! Then add to that the COOLNESS factor.

That being said, I would think it would be vibration that would be a disadvantage. I do realize that vibration could be eliminated or minimized by epoxy, etc., but then it would no longer be a takedown.

Peter
 
Its tight until it gets used hard and with anything mechanical metal to metal contact points will seat in and settle there. After one or two finial nut tightenings I think it should stay. Thats why mechanical things get periodic tune ups.


Bruce, I guess that's something I never even consider.
I would think handle dimensional in-stability would even be greater than any seating activity. But, I don't ever consider that either.
When not in use, the handle assembly is relaxed by loosening the finial. That way, if the handle wants to move and be stress free - it can.
When ready to use - tighten up and rock!
It's a no-brainer.
 
That is a LOT of effort in that test Karl. Thanks for taking the time to photograph and post it.

I have NO DOUBT about the strength of your takedowns! Then add to that the COOLNESS factor.

That being said, I would think it would be vibration that would be a disadvantage. I do realize that vibration could be eliminated or minimized by epoxy, etc., but then it would no longer be a takedown.

Peter


I have yet to see the knife that does it all, Peter.
This is just another option in a world that seems to be all about options!
Nobody ever called me cool, but at least I can help others to get their groove on!:cool:
 
I think your takedowns are VERY cool Karl! I hope to have one eventually. All i'm trying to say is that MY choice for a "chopper" wouldn't be a takedown.

You offer some EXCELLENT options Karl. Also based on Jon's description of what he plans on chopping, there should be NO problem.

Peter
 
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