How to fill slight gap between liner and metal (brass or steel)?

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Nov 14, 2017
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Having a heckuva time where I'm going to have a wee bit of a gap where my tiger-maple scale meets my brass bolster, with a black (poly/PVC) accent liner in between, just on side. Turns out the brass bolster was a teensy bit "rockered" and I can't take it down without making a mismatch with the bolster edges on the other side (and the scale for that side's already drilled). (For reasons too complex/boring to get into, but: I already had the blade on hand and brazed and the customer wants that blade because (reasons); ditto that wood, so, [bad words deleted] - otherwise I'd just start over and [more bad words] would really like to... this is one of those "had I only known going into this; now I'm actually losing money, lesson learned I hope...")

So I need to drill the scale and put it on nonetheless, and just fill a tiny bit of 'daylight' with some black magickal gap-filler, on that side, which will be the 'bottom' of the handle as seen by the knife user (it's a hankotsu - Japanese specialty butcher knife). I'm using BSI Maxi-Cure. Scales have black vinyl/pvc liners between tang and scale as well as scale and bolster.

Any thoughts welcomed. On the gap-filler, not how I got into this mess. :-)
 
Use medium thickness CA glue on a gap you can see clearly, and thin CA on ones that are just barely visible. It will wick in the gap and make it go away. If the material is dark, use the black CA glue.
 
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