i know what you're talking about. You'll have to swage them. You make a swage the same dimension as the space between the liners; taper one side of one edge. The taper will be the part the contacts the extension on the pin and bends it in the direction you're driving it. You need to make sure the entire assembly is tight between the vise jaws so there's no room for swelling if the pins try to back out. You also want to make sure the liner is relieved enough to accept the portion of the pin you're swageing.
If you want to get real tricky and cool, you could always make screws to screw the scales on from the inside. You'd need to make a nifty tool to act as the screwdriver too. It's a lot of work, but I've seen it done.
Thanks eisman, but forgive me, I'm not sure what a swage is....
Here are a few picks to better define my quandary;
This first pic shows the hole in the liner where the pin would be inserted. The blade is flush with the inside of that hole and there is no space between the inside of the liner and the blade (if the pin extends beyond the inside surface of the liner, it would hit the blade itself). I put a red pen into the hole and it hits the blade.
The red pen through the liner in this next pic shows the red dot on the blade which I partially opened. If a pin were installed (and protruded inside at all), the pin would make contact with this red part of the blade when the blade was closed. It would rub and scrape against the kick on the blade unless it was absolutely flush with the inside of the liner. Of course I could peen the pin, and then grind it flush with the surface of the liner, but wouldn't that reduce the ability of the pin holding the handle material on?
This last pic shows that there is no space between the closed blade and the inside of the liner. If I were to put a pin through the handle material, then into/through the liner, and peen it on the inside of the liner, the pin would hit the blade.
If I thinned the kick on the blade, it wouldn't hit the end of the pin (doesn't sound like a good idea though). Alternately, if I created a small countersink on the inside of the hole in the liner, then the pin could be peened flush with the inside surface of the liner so the blade wouldn't hit it/rub against it.
I have assembled a few kit folders with screws which avoided this problem by countersinking the liner on the inside, so that the blade wouldn't hit the screw head (a countersunk screw obviously).