How to mod and assemble your project Hawk.Step by step. Part 2

Joined
May 3, 2007
Messages
247
Continued from Part 1

After the torch, I hand sand with 150grit, then work my way down to 400. Your hands are the best judge of when she is smooth. Also, run a soft cotton rag up and down, feel for the snags. If the cloth hangs, sand a tad more till the cloth will glide over without snagging.
Now for the stain. My friend wanted a darker Hawk. This particular color is Black Cherry. I did 2 coats, and lightly sanded with 400grit after it dried.
tomahawk11.jpg


Head Paint. Some use powdercoat, some like parkerized, other like a natural look. Consider that nearly no coating will stand up forever. Once you use the hawk, its going to get worn. I went with Rustoleums Hammered in a dark bronze. 2 coats.
tomahawk12.jpg


Back to the handle. I am using Minwax rub on poly. This stuff is pretty tough.2 coats, sanded with 400grt at the end.
tomahawk13.jpg


Now that we are all dried, and prepped, its time to install the head. This is the best method I have found, and if done correctly, makes for a HELL of a strong fit. I have yet to have one loosen up on me. First, we heat the head in an oven at 200deg for 20min. This will cause the eye of the head to expand, and allow it to go further up on the handle. We are using a 2lb deadblow.
Liberal disclaimer-Things tend to get hot when you put them in the oven, consider gloves for removal.
tomahawk14.jpg


After the head has heated, we remove it from the oven, slide it down the head, take the handle if your weak hand with a modest grip. With several STRONG, and accurate blows, give the top of the handle a good rapping. This is my father going through the process so I can make the picture.
tomahawk15.jpg


tomahawk16.jpg


There are a TON of threads on how to haft-wrap, so ill spare you. Citizen Q did and EXCELLENT pictorial walk through.

And here we are, all modded, wrapped up and ready for delivery and hard use. I originally did a small bit of wrapping below the head just because I thought it looked cool, but after using my hawks, it really does a good job of catching some missed strikes, and will save that nice handle from a premature death.

tomahawk17.jpg


tomahawk18.jpg


Well, that's it folks. If I missed anything, you have some suggestions or questions, feel free to contribute.
 
I'm looking at purchasing my first tomahawk (CS trail hawk) and was looking for a thread like this because I'm clueless when it comes to this stuff. Thanks for posting!

Also, where's the best place to order a CS trail hawk?
 
Thanks for the much needed tutorial on fitting the handle to the hawk.

The first image of your father holding the handle, about to strike it with the deadblow, shows the top of the handle with (what looks like) two wedges already driven into the top of the handle.
Is this correct?
If so, what do you use for this and "when" (what part of the process) did you drive them in?

I've (for years and years), seen hammers, axes and hatchet handles fitted to the head with the use of everything from nails to toothpicks.

I'm trying to do this right and don't want to miss a step in the "correct" process.

Thanks.

------------
Oh yeah, .....
You can get the Cold Steel Trail Hawks on eBay for as little as $18.95 new! This is "Buy It Now", so you don't have to bid and wait 5 days. (There is a shipping charge, but there is that anywhere you buy on-line.)
Just search eBay for "Cold Steel Trail Hawk", then check out the 'stores', as well as the individuals selling them.
If you want one "used", you can get them a LOT cheaper!

This is just an open search:
http://search.ebay.com/ws/search/SaleSearch?sofocus=bs&satitle=Cold+Steel+Trail+Hawk&sacat=-1%26catref%3DC5&dfsp=1&from=R7&nojspr=y&pfid=0&fsop=1%26fsoo%3D1&fcl=4&frpp=50
(This link is visually truncated, so you'll have to either click, or right-click and "Save Link Location..." or "Open Link In A New Tab - or Window")
 
Thanks for the much needed tutorial on fitting the handle to the hawk.

The first image of your father holding the handle, about to strike it with the deadblow, shows the top of the handle with (what looks like) two wedges already driven into the top of the handle.
Is this correct?

no, those are just factory tool marks.

vec
 
Thanks for the much needed tutorial on fitting the handle to the hawk.

The first image of your father holding the handle, about to strike it with the deadblow, shows the top of the handle with (what looks like) two wedges already driven into the top of the handle.
Is this correct?
If so, what do you use for this and "when" (what part of the process) did you drive them in?

I've (for years and years), seen hammers, axes and hatchet handles fitted to the head with the use of everything from nails to toothpicks.

I'm trying to do this right and don't want to miss a step in the "correct" process.

Thanks.

------------
Oh yeah, .....
You can get the Cold Steel Trail Hawks on eBay for as little as $18.95 new! This is "Buy It Now", so you don't have to bid and wait 5 days. (There is a shipping charge, but there is that anywhere you buy on-line.)
Just search eBay for "Cold Steel Trail Hawk", then check out the 'stores', as well as the individuals selling them.
If you want one "used", you can get them a LOT cheaper!

This is just an open search:
http://search.ebay.com/ws/search/SaleSearch?sofocus=bs&satitle=Cold+Steel+Trail+Hawk&sacat=-1%26catref%3DC5&dfsp=1&from=R7&nojspr=y&pfid=0&fsop=1%26fsoo%3D1&fcl=4&frpp=50
(This link is visually truncated, so you'll have to either click, or right-click and "Save Link Location..." or "Open Link In A New Tab - or Window")

They are not wedges. There are 2 detents in the top of all the handles I have used. What they are from/for, im not sure. Probably some left over tooling marks.


EDIT: Nevermind, Vec beat me to it.:(
 
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