Normark said:
[laminate kydex / kevlar]
The reason Andrews sheaths work so well is that the Kevlar acts as a buffer zone and absorbs the shock of the blunt force trauma.
Thick leather on the *outside* would work better for being a direct buffer and absorbing the impact, by deforming and thus slowing down the time of impact and thus lowering the impulse to the Kydex.
An internal laminate would not prevent the outside Kydex from seeing a huge stress, and thus could not directly absorb the impact which would still hit the Kydex quite readily.
Of course a highly elastic and strong liner would act to keep the Kydex from exceeding its plastic region (give it more ductility using the term loosely) and / or keep the material together even when cracked assuming the internal laminate was more elastic. It would also absorb some of the energy through internal deformation as well.
Simply consider taping a few pieces of duct tape to the back of your hand and then catching a very fast baseball. The tape doesn't buffer a lot of the impact as you hypothesized (nothing significant), but it would act to keep your hand somewhat rigid even if the bones were broken. In the same senario a leather pad outside of your hand would work *much* better for absorbing the impact, hence the design of the normal baseball glove.
Leather / Kydex laminates are probably more durable overall, but you still have the rot issue. In any case there are lots of alternatives to address the problem with simply Kydex which are being explored by various sheath makers currently.
It's a Great inovation in sheaths and wish I had thought of it.
It came about because Carl Theile had problems with Kydex and impacts when cold, realized it was a weakness and limitation of said material and then moved on to directly address said issues by creating laminate sheaths, the prototype with Andrew being a hell of a first step.
It is always through recognition of the limitations and drawbacks to products that they advance. For those interested Carl has made several kinds of laminates, using Kevlar, leather and simply laminated Kydex.
I recently broke several more Kydex sheaths, and put up a short webpage containing said info, links to older work, references to similar breaks and other testing done by Carl, his laminate work and other alternatives to heavy use sheaths such as leather and canvas laminates.
Ref :
http://www.bladeforums.com/forums/showthread.php?p=2572100
In any case, the problem of Kydex and impacts when cold has been around for some time, I noted it a few years ago, and other makers were aware of it when I first mentioned it. It is nice to see sheath makers realize the limitations and move past it. Carl is certainly doing some solid work. Anyone looking at fine leather should also take some time to look at what Chas has done.
-Cliff