I Lost it:

Joined
Mar 1, 2002
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One of the threads that I can no longer find. About belt sanders, had a post in it about the lower Idler Pulley breaking shortly after starting use. My SA 180 arrived and I put it all together. the upper portion where the belts are housed when in use was pre assembled. I followed the directions to the letter and when I turned it on for the first time. I heard a snap and the belt did not move.

When I took off the cover on the left side the top pulley was in two large pieces and one small one. It goes with out saying I was not a happy camper. After checking the three pieces very closely with my four power cheater glasses it looks very much like the plastic part was cracked when installed. I am supposed to have two replacement parts coming from Delta. But that may or may not be true.

I took the three pieces in the house and washed the oil off with dish soap and a tooth brush. Dried them in front of a fan and drilled some strategic holes in the parts. After mixing a generous amount of JB Weld I set about puting the pulley back together, making sure that some if it was in my drilled holes. This morning I cleaned up most of the unwanted JB from the pulley and by noon I had things back together again. I was about half scared to flip the switch but I did. And, low and behold the darn thing worked like a charm. I only had to make one slight adjustment to get the belt just a bit better centered. Now I feel better about the machine and am waiting ont the other belts that I ordered from Discount Abrasives. I'm ready for show time.

I will never complain about the cost of JB Weld again. When you need something to really work it will perform very admirably. :) :D
 
it was me. been glued up several times with epoxy and still keeps breaking.
 
what kind of epoxy are you using? And I found a long time ago that the epoxies will hold better if they have some holes to run into for sort of a footing. I can't say whether this one will last for ever but I can't complain about JB Weld. I have fixed the Thermostat housingon my small tractor with the stuff and it is still holding after a couple of years.

If you say that the thing keeps breaking it makes me feel like taking it back off and fill all of those divisions with JB.:)
 
That was the thread that I was thinking of. I just could not find it the way I was searching. Need to practice using the archives I guess.:)
 
I've made myself a note to drill the holes for reinforcement the next time it occurs. I've been using some of the two part two ton epoxy. I hae soem JB weld, and I'll try that next too.

Probably won't be until after T-day though.

Pappy you might want to call and let Delta know about the problem. I kinda got the feeling they didn't believe me when I called.
 
I called them thursday afternoon and thepartwith new berring arived today. I'm not going to use it till I have to. Good luck with your machine. If it breaks again I hope the JB will do the trick for you. The worst part of dealing with Delta was getting them on the phone. From then on things went pretty smooth.

Now that they know that you are not the only one that has had the problem you might want to call them again if they haven't sent you a replacement yet. Worth a shot> :)
 
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