Here is some background on G10 and sources of variability of the material.
G10 is a designation for epoxy impregnated glass fabric. The term “G10” comes from a NEMA (National Electrical Manufacturers Association) specification, specification L1, “Industrial Laminated Thermosetting Products”. There is no Qualified Producers List for L1, it is a performance specification. Anyone can make G10, but, in order to be called G10, it has to have a specific set of properties. The good part of this is that anything called G10 has to have certain minimum properties. The less good part is that the properties that most interest knife people are either not controlled by the specification or only partly controlled.
I do not have access to NEMA specifications. The charge to buy specification L1 is $190. Too much for me. But the military buys its G10 laminates to its own spec, MIL-I-24768/2. That, I have access to. The properties controlled by the MIL spec are going to be pretty similar to those controlled by the NEMA spec. It’s the same material and it’s going to be used for the same purpose, circuit boards. Here are the properties of G10 flat laminates per MIL-I-2478/2:
Dielectric breakdown voltage
Dielectric constant
Dissipation factor
Impact strength
Flex strength
Water absorption.
As you can see, most of these are electrical parameters. But there are a couple that would interest us. Impact strength of a 1/8” thick section is to be at least 7 ft-lb per inch. Flex strength of a 1/8” thick section is to be a minimum of 55 KSI measured with the fabric. But these two properties are the only ones that define the material for what knife people want it for. And two properties are insufficient to really tie down the performance.
Here is a link to a quick post I made about how G10 is processed:
http://www.bladeforums.com/forums/showpost.php?p=4132125&postcount=5
There are a number of places that performance variation can creep in to G10.
You start with fabric, with any number of weaves available, any number of fiber diameters, none of them controlled by the G10 spec. One company weaves the fabric. Another company buys the fabric, and impregnates the fabric with an epoxy resin and turns it into “prepreg”. There are thousands of resin combinations from which to choose. Selection is not controlled by the G10 spec. That company sells its “prepreg” to a processor who makes the laminates. The processed laminates are what is sold as G10. It is only the two-variable performance of that finished laminate that is controlled. Specifications that control structural laminates usually control more properties.
And the surface finish, which interests us the most, is not controlled by the G10 spec at all. Check out the surface finish of a circuit board some time. It’s pretty slippery. So the knife maker who wants G10 for his handles has to order special stuff. It’s still made from the same prepreg that makes circuit board G10, so it’s going to have G10 strength properties, such as they are. But, he is going to go to that processor and arrange to buy some special G10 laminate that has a special rough finish to it.
What he ends up with is going to depend on what he asks for, who processes it and how it was done, what epoxy was used, what weave was chosen. And it is all called G10 because it meets the NEMA spec for circuit boards.