Issues with Carbon Fiber Mosaic Pins

navman

Knifemaker / Craftsman / Service Provider
Joined
Mar 4, 2013
Messages
2,778
I recently bought several carbon fiber mosaic pins from Mosaus (out of Turkey). Yesterday was finish sanding a desert ironwood handle with one and the center popped out of the carbon fiber tube (no evidence of overheating or burning, no issues with dropping or impact). I ended up re-epoxying the center of the pin back into the tube (need to reprofile the handle now...) with 2 part epoxy. Has anyone else had this happen? What are the most likely causes?

For comparison, I have not had this issue with all metal (titanium, brass and steel) mosaic pins.

Cheers,

Josh
 
Probably the CA did not get wicked all the way through the tube.

Tip for making no-void mosaic rivets:
When making mosaic rivets, put a piece of plastic aquarium hose on one end. Hook it to a vacuum pump. If you don't have a vacuum pump, use a strong vacuum cleaner or shop vac and one of those nozzles for vacuuming your keyboard. Epoxy the hses in the end.
Mix your dyed resin with thin casting/pouring epoxy. It is always best to use epoxy dyes. Woodcraft and many places sell it in many colors. Several knife suppliers do, too.
When it is mixed, place the rivet vertically rivet in the pot of epoxy and turn on the vacuum.
When you start to see resin enter the clear plastic tube clamp it off with a tube clamp or hemostat. Snip the tube just past the clamp and turn the rivet upright so the open end is up. Set somewhere where it will stay vertical (I tape it to a leg of the workbench with a piece of duct tape).
You can stick the hose on the next rivet and do several from the pot of epoxy.
Let the resin cure overnight.

Second Tip:
If your name or business name starts with a reversable letter, make personalized rivets. A,H,I,M,O,T,U,V,W,X.Y are all reversable letters.
Make the initial from thin strips of metal from the hobby store. A good hobby shop will have all sorts of metal types and even angle pieces, as well as the tubes and squares needed to make rivets.
Make the letter so it just slides snug in the rivet tube. Solder together on the ends, no need to solder all the way down. You can tack the pieces together with CA if more adjustment is needed. Fill with colored resin and you have a rivet that shows your initial from both sides of the knife.
Combining round and square tubes with the initial and metal rods makes a very attractive custom rivet. Be creative!
 
Last edited:
Hi Josh,

This is Furkan from Mosaus. Firstly, I am sorry for this problem :/

This could be due to some of the reasons I listed below :

  • Insufficient Adhesion: During the production process, the bond between the core of the mosaic pin and the carbon fiber tube may not be strong enough. Weak adhesion can cause the components to loosen over time.
  • Vibration During Sanding: The vibrations generated during the sanding process could gradually create a gap between the core part and the tube.
  • Degradation of Epoxy: The quality or aging of the epoxy used may lead to the bond deteriorating over time.
  • Thermal Expansion of Different Materials: Different materials (such as carbon fiber and metal) may expand at different rates. This could cause the components to separate over time.

This time, we will produce the exact same product you purchased with much more care and send it to your address again.
I will share the tracking number with you soon

Best
 
Full disclosure, Furkan and MOSAUS are an amazing company that independently reached out to me, unsolicited, to address this issue. To me, this is the definition of excellent customer service! Thank you Furkan!

Anyone who is considering EDM mosaic pins...this guy stands behind his product!
 
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