I've reached the peak of free hand sharpening!

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Oct 27, 2010
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This is a sloyd knife I made and just finished up the other day. I ground it down to .003" before I even set the bevels. All steps done completely free hand, no guides other than my hands, posture, sound and feel.

1084 steel, HT and temper by me. HRc 58-60. 24* inclusive V-edge with shoulders slightly convexed for wood carving.

Bevel set on Norton IB8 india combo stone, pyramids on course side starting at 75 laps, decreasing 5 laps each set until I reached the apex and established the burr. One lap is up and back. Fine side pyramid starting at 50 laps, decreasing by 10 each set.

Next I moved to lapping films backed by a granite tile, starting at 600 for 50 laps, decreasing by 5. Went next to 1000 grit same pyramid, 2K, 4K, 6K starting at 30 passes edge trailing, pyramid decreasing by 5, then to 12K grit, pyramid starting at 25 passes edge trailing decreasing by 2, with 10 single passes each side after last set.

Next is Cr02 loaded balsa strop. Pyramid starting at 15 passes edge trailing, decreasing by one. Plain leather strop, same count. Finished on newsprint paper strop for single passes (no pyramid) 25 count, edge trailing.

Each progression I lighten pressure on the knife. No sharpie to check if I'm reaching apex, I can feel and hear it. I do use a 10x loupe to inspect for burr and general condition.


Now, this knife is not just sharp, it's damn sharp! We hear of hair whittling sharp, and even see the pictures, also, there is cutting a free hanging hair. Both of those tests pass easily. So I whittled a hair into a feathr stick! Three cuts in the same place on the same hair without breaking it or popping the curls off!

Here is the knife with no edge. The straight edge is what was sharpened.

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My work space and materials, I think it cost me $20 for all this not including the Norton stone.

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Here is the proof, you can see 3 distinct curls in th same place on the hair. My wife has really fine hair to begin with, too, which makes this even tougher for me.

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This just goes to prove that a $300 shapton stone, or a mythical Japanese natural stone won't make your knives any sharper than the cheaper equipment. Your technique will make your knives sharper, and only your technique!. Yes, using good quality equipment helps by having uniform grit size, true flat surfaces, ease of use, but that doesn't mean my 3 year old son could use them to the same results. I have been seriously sharpening free hnd for only a couple years, and now feel as I have finally mastered my technique.


So, hope this doesn't discourage you gear heads that have tool boxes full of sharpening supplies, because that stuff is needed for many super alloys, but stick with it, learn to move repeatedly and predictably ad you can get this sharp as well.


-Xander
 
Nice work! Wish I had that much skill in sharpening. Plan to really work on it over the next year though. I will be at a remote research site which should give me plenty of time to hone (haha) my technique.
 
Thanx guys! I've been able to get a knife to make a single cut on my wifes hair, right from stones/films for sometime, but to have a knife I made and sharpened by me get to this level of sharpness really makes me swell with pride! This has been a long road of discipline, study, refinement, and extreme focus. I was determined to get the absolute most out of one style of equipment, before I even bothered with learning something else. Now, I'm not so sure I want to learn anything else. I like mid grade steels, ease of sharpening, moderate edge retention, predictable results makes for a happy user.


-Xander
 
Extremely impressive, I only have dreams of producing edges that sharp! That being said, I firmly believe there is no peak in free hand sharpening ;)
 
Thanx! Yes, I too believe there is no peak in free hand sharpening, but I honestly don't know where to take it from here! I don't know any other tangible tests I can do easily to determine a much improved edge.

Btw, the three curls were all done on different parts of the edge, not just one spot that was shaper than the rest.

I just did a quick whittle on some dry pine and this knife performed well above my expectations in all directions across the grain.

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-X
 
No, it is 1/8" at the spine, I took the grind down to a .003" thick edge before I even started sharpening.

Here it is about .005" - .007" I don't exactly remember. After hand sanding I measured before sharpening and it was .003"


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-Xander
 
Congrats!

Once you "peak" your able to look around and grasp the big picture, its a beautiful sight!

You will come back to your happy medium though, we all do :)
 
Wow Xander, I'm familiar with the knife, but I wasn't aware of all of the details on your sharpening technique and progress.

I'm very impressed. I'm also very happy for you that you (finally!) got it done. :p

I like to think that I pushed you in that regard. Haha

You and I are totally on the same page about steel. I like my super steel knives, because I like the knives themselves, but I prefer simple carbon steel. I know how to sharpen it well, and I don't fear rust at all. I was very much wondering how my Opinel would hold up to carving since it had been thinned, rebeveled and polished for maximum sharpness alone, and the thing not only cuts wood better than anything else I've ever experienced, but also returns to a reasonable sharpness (which probably works out to insanely sharp to non-sharpening weirdos) with stropping alone.

Keep up the excellent work, and when you start making these things I'll be first in line. ;)
 
Thanx guys! Next knife i am not going to leave an edge to be worked, I will actually grind it to a zero edge starting a burr before bevel setting.

Strig, yes you did give me the kick in the shin I needed to quit moving this thing around my bench and just finish it up. Mind you, this sharpening is much more involved due to not having an edge to sharpen to begin with! I could probably get away with starting at 1000 grit for a complete reprofiling, depending on the steel choice. On my straight razors I actually set my initial bevels on a 1000 grit film, not even going below that.

Anyways, when i send it down to you I'll include a strop loaded with my compound. Let me know what you want and I'll try to get one made up for you.


-Xander
 
Thanx guys! Next knife i am not going to leave an edge to be worked, I will actually grind it to a zero edge starting a burr before bevel setting.

Strig, yes you did give me the kick in the shin I needed to quit moving this thing around my bench and just finish it up. Mind you, this sharpening is much more involved due to not having an edge to sharpen to begin with! I could probably get away with starting at 1000 grit for a complete reprofiling, depending on the steel choice. On my straight razors I actually set my initial bevels on a 1000 grit film, not even going below that.

Anyways, when i send it down to you I'll include a strop loaded with my compound. Let me know what you want and I'll try to get one made up for you.


-Xander

I'll let you decide. Your work is outstanding. Very much looking forward to seeing all the new projects that you have going!
 
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