Jigging hitting bolsters

chevyrulez1

Gold Member
Joined
Oct 2, 2007
Messages
747
I have a couple of knives that I have purchased recently that has indentations on the edge of the bolsters where it looks like the jigging was carried too far on the scale material and hit the bolster. Has anyone seen this before? I thought it was unusual when I saw it on one, but then got another knife with a different pattern and saw the same thing. Doesnt bother me too much because it is just cosmetic, I am just going to drop it in my pocket with my keys and scratch it up anyway. I just didn’t know if it was a common error or a fluke
 
I know of one knife specifically that's like this, and it happens to be an amber jigged bone Case.
Is your other knife in amber jigged bone as well ?

If I'm not mistaken the covers are jigged beforehand, and my assumption was the polishing wheel just dug in at the edges of the scales during the finishing.
Hopefully one of our talented Craftsman around here have a better idea of what would cause this.
 
Ive also noticed it strictly on Case knives so far in my limited collection. I dont mind it as much as it smooths the bolster to handle scale transition and doesnt leave a "hot spot" but I also dont know if its entirely necessary. My thumb usually wears down said hot spots over time.

Matt
 
I've had a knife from GEC (#23 if I remember correctly), the bolster divots aligned with the jigging to make a smooth transition over the cover and bolster. I thought this was done intentionally.
 
Crap work is what it is. No more, no less. Doesn't surprise me with Case these days. GEC on the other hand. Unacceptable imo.
 
I know of one knife specifically that's like this, and it happens to be an amber jigged bone Case.
Is your other knife in amber jigged bone as well ?

If I'm not mistaken the covers are jigged beforehand, and my assumption was the polishing wheel just dug in at the edges of the scales during the finishing.
Hopefully one of our talented Craftsman around here have a better idea of what would cause this.
This one is an amber jigged bone, the other was a brown synthetic peanut. I didn’t know if it was common or if my local hardware store was getting in “factory seconds” or something 😂
 
Mine is #23 woodland micarta and all the lengthwise jigging runs into the bolster and every line has smooth transition into the bolster. (Don't have the knives in front of me)

I also have a vintage Queen barlow with winter bottom bone that the bolster looks to be 'tapped' or 'filed'? inward to make sure the transition isn't sharp...you can kind of see it...

Don't have the knives in front of me so I can't take better pics...

ltyOuct.jpg
 
There's an old 'How It's Made' video out there, about making pocketknives (linked below). It just happens to feature Case's production process. In part of the video, they show that the jigging done on the handle covers is actually done BEFORE the covers are pinned to the knife, between the bolsters. And later in the video, they show the hafting process where they use high-speed, powered buffing wheels to smooth all the rough edges and blend it all in at the seams. I suspect, in that production example, the indentations in the bolsters at the intersection with deep jigging on the handle slabs are essentially buffed into the bolsters during that hafting process. In other words, it's not the jigging process itself that creates those indentations in the bolster edges.

For a time, I thought it was kind of odd in seeing those indentations in the bolsters meeting the jigging grooves. But in a way, I've grown to like the fact that the two edges are blended together at that transition. I sometimes look at unblended transitions between the bolster and jigging on other knives, and think to myself, I don't like the way that looks, with the abrupt 'cavity' in the jigging just off the crisp edge of the bolster. I realize it's a subjective, preferential thing and not everyone will view it the same way as I do. But the blending between the two doesn't really bother me anymore.

Video from 'How It's Made' is below:
 
Correct. The bone slabs are jigged before attaching to the bolsters. The effect you are seeing is a result of the buffing and finishing process, and I believe may be intentional so that you don't end up with a sharp edge transition on the bolster. I have many knives that have this feature.
 
As has been said it's from the buffer. Jigging on production knives is always done before assembly. It's actually done before the bone is dyed, otherwise you'd have light spots in the deep parts of the jigging. Those indents are just a product of the buffing wheel hitting the bolster edges as both the bone and bolsters are being polished. It's more prevalent on some knives more than others depending on how much buffing was necessary to remove all the scratches and can be found on hundred year old knives right up to present day models. It's definitely not crap work as has been said since it's pretty unavoidable in instances where deep jigging runs to the bolsters, which to me is preferable when compared to a knife with thick bone where 2/3's of the jigging has been hafted away. Many old time collectors actually looked for that bolster indent in knives as it was proof that the covers on the knife were originals. It can be lessened by running the buff from the bolster to the bone rather than vice-versa. That's what I try to do for a bit of the time I'm spending on it but like I said in many cases that just doesn't accomplish the task and I still do 75% of the buffing from bone to bolster. There's really no other way around it, at least for a production knife.

Eric
 
Last edited:
There's an old 'How It's Made' video out there, about making pocketknives (linked below). It just happens to feature Case's production process. In part of the video, they show that the jigging done on the handle covers is actually done BEFORE the covers are pinned to the knife, between the bolsters. And later in the video, they show the hafting process where they use high-speed, powered buffing wheels to smooth all the rough edges and blend it all in at the seams. I suspect, in that production example, the indentations in the bolsters at the intersection with deep jigging on the handle slabs are essentially buffed into the bolsters during that hafting process. In other words, it's not the jigging process itself that creates those indentations in the bolster edges.

For a time, I thought it was kind of odd in seeing those indentations in the bolsters meeting the jigging grooves. But in a way, I've grown to like the fact that the two edges are blended together at that transition. I sometimes look at unblended transitions between the bolster and jigging on other knives, and think to myself, I don't like the way that looks, with the abrupt 'cavity' in the jigging just off the crisp edge of the bolster. I realize it's a subjective, preferential thing and not everyone will view it the same way as I do. But the blending between the two doesn't really bother me anymore.

Video from 'How It's Made' is below:
Yes, it's worth remembering that the production of Case knives is a highly mechanised process :thumbsup:
 
I've seen it happen on stag handled knives also, not just jigged bone. As was mentioned, going over the handle with the soft buffing wheel can grab the bolsters in those areas just the slightest bit and leave an imperfection.
 
Back
Top