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Just Finished a Trail Hawk Project...

Joined
Jan 29, 2003
Messages
1,568
I just finished wrapping this up today. Cold Steel Trail Hawks offer an excellent value for those looking to get into hawks and for those who have been around them for years. They come a bit rough from Cold Steel so it takes some elbow grease to get to the really nice tomahawk that is hidden inside the really rough one. With just a bit of work you can have a great woods bumming tool.

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I clean the eye out since there is typically a lot of sharp flashing left over from the forging process. These sharp edges can cause your haft to break prematurely so it has to go. I also use a rotary tool and then wet/dry sand paper to chamfer the inside edges of the eye to make my life easier down the road should I have to re-haft this one.

Generally, I prefer a longer haft for my working hawks so I fit a 24" haft to this one. It needed a lot of sanding to remove the original finish and then smooth out. Then I finished with a few coats of tung oil. I was going to stain this one but the haft had some pretty nice grain so I just went with straight tung oil.

In order to give some character, I hand rubbed the head with 220 grit sand paper until the only black paint that was left was in the valleys and craters created by the forging process. This gives the head an antiqued look that looked great but was still too shiny for my tastes. I did several layers of mustard patina followed by a bit of vinegar rag patina to darken and age the head.

The edge that comes on these from the factory leaves a lot to be desired so I busted out the files and went to work. It was very thick and uneven but a good bastard file made quick work of the task. Then I worked my up through several grits of sandpaper (180 all the way to 2000 on a mousepad backer) and finished on a couple of loaded strops. The resulting polished convex edge will silently push cut paper will still remaining quite strong.

Finally, I reattached the head to the eye. Thanks to some careful fitting the set screw is no longer needed. I wrapped the handle with coyote brown para-cord under the head for over strike protection. Then I added several feet of jute twine to have as emergency tinder (and good looks). I also did a short wrap at the grip end of the haft to act as a hand stop. I don't grip the hawk there. I actually grip just above that so the wrap serves to keep the hawk anchored in the hand under use.

These Trail Hawks are a ton of fun to customize. If you have been looking to try out a tomahawk or just want a cheep project, I strongly encourage you to give one a try. They also make great gifts!

Post up pics of your hawks, especially customized ones!
 
very nice Matthew.. that came out great man..:thumbup: i really like those CS trail hawks.. i have had mine for a few years now..:)
 
Great job! Looks good. I did a lot of similar things to mod mine, came out much better than what it began as. Fun project!
 
Good looking Hawk!!!

So how do you remove the head and put if back on, if you don't mind me asking.
 
That looks really solid. I like the jute wrap on there too! Nice!
 
Thanks everyone for the kind words. It was a lot of fun and I'm glad you guys like it.

Good looking Hawk!!!

So how do you remove the head and put if back on, if you don't mind me asking.

Tomahawks traditionally have a tapered eye that mates to a tapered haft and the Cold Steel tomahawks also incorporate a set screw as an additional retention method. The haft is wider at the end where the head sits and more narrow at the end that you grip. To remove the head, simply remove the set screw and then tap the head down toward the end of the haft that you hold (the more narrow end). A rubber mallet is helpful here.

Also, I have found that some Cold Steel hawks are so rough inside the eye, that the handle is basically destroyed in the process of removing. This isn't always the case but it was the case with the one in the original post.
 
I love that now i have some ideas for what to do with mine. If you dont mind me asking where did you get the handle? I was looking for one. Thank you.
 
i really like the look of that jute, i was considering re-wrapping both of mine with jute this week but i impressed myself with how well i wrapped mine in para cord i figured i better leave it on till they get some more use next season
 
Looks nice, with the small bit and added weight of the pole I bet that thing really bites deep.

That longer handle is really cool too, if you don't mind me asking , where did you you pick it up, I would like to try a longer hnadle on my norse hawk. Chris
 
Very cool! Do you throw it?

I won't be throwing this one. The longer handle make throwing a bit more difficult.

Looks nice, with the small bit and added weight of the pole I bet that thing really bites deep.

That longer handle is really cool too, if you don't mind me asking , where did you you pick it up, I would like to try a longer hnadle on my norse hawk. Chris

I got the 24" handle about a year and half ago from Cold Steel. I don't think they sell the 24" handles anymore but they do have a 30" handle that could be trimmed.
 
I won't be throwing this one. The longer handle make throwing a bit more difficult.



I got the 24" handle about a year and half ago from Cold Steel. I don't think they sell the 24" handles anymore but they do have a 30" handle that could be trimmed.

Thanks, I'll check them out. Chris
 
Thanks everyone for the kind words. It was a lot of fun and I'm glad you guys like it.



Tomahawks traditionally have a tapered eye that mates to a tapered haft and the Cold Steel tomahawks also incorporate a set screw as an additional retention method. The haft is wider at the end where the head sits and more narrow at the end that you grip. To remove the head, simply remove the set screw and then tap the head down toward the end of the haft that you hold (the more narrow end). A rubber mallet is helpful here.

Also, I have found that some Cold Steel hawks are so rough inside the eye, that the handle is basically destroyed in the process of removing. This isn't always the case but it was the case with the one in the original post.

Thanks for the detailed description, I understand the process now.
 
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