Kabar Mark 2 lives again

t1mpani

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Jun 6, 2002
Messages
5,516
Basically, a horribly neglected old Kabar Mk 2 Navy that no longer had anything resembling an edge or point, with a bent guard, bent tang, handle made out of tennis racket tape and completely covered with rust. Somewhere along the line, it looks like someone had tried to clean the rust up with a flap wheel.

Anyhow, it was given to me as a challenge since I’d told the owner there was no such thing as a knife that couldn’t be sharpened. He’d told me that if I got it sharp he wanted to give it to his son as a first knife to learn with. Well, I just couldn’t imagine having to put up with this thing in the condition it was in, sharp or not, so I decided to clean it up a bit. It still has some “character” to it, a few marks on the flats I didn’t grind out because I didn’t want to decrease the stock thickness too much, and some of the deeper dings in the guard and pommel. Overall, though, I feel it’s an improvement, and perhaps a knife the kid won’t be embarrassed to pull out on their outdoor adventures.

Here’s how she came:
 
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Straighten tang and guard. Resetting the bevels (thanks to Ray Laconico for cleaning up a bobble I made on the swedge), drilling pommel for pin so I don’t have to try and heat up the tang to peen it as that could mess up my acraglas joint on the handle. Radius transition from ricasso to the tang and straighten the guard. Obviously some pics got lost here but they weren't that good anyway. :D I left the blade with just a phosphoric acid etch--little bit of corrosion protection and it's starting out stained and less than perfect so there won't be that cringe aspect of using it the first time.

 
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Little work with a micarta dowel using my drill press as a makeshift lathe, and then splitting with a miter saw to make the round grip into an oval…

 
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Acraglas the hell out of it, screw it together, sand it when dry, drill the tang for the pommel. Acraglass again, and drive the pin (1/8” steel) through and flatten. The tang was now about 1/32 or so shy of being flush with the pommel (after I ground off the previously peened portion) so I added a little more Acraglas mixed with atomized steel to make it flush and give it a water seal.

 
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Heat the knife up to 175F, rub in a little cold blue on the fittings, and I do believe it’s better than it was…



Simple but fun. The handle is completely waterproof now, the edge is even and will be easy to resharpen, and currently pops hairs and shaves newsprint just fine. Overall, I hope it's neat enough to create a new little knife enthusiast.
 
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Oops--oh yes, the handle ended up *slightly* thinner than I'd have preferred, just because of the width of the pommel. Were I doing it again, I'd use a band saw instead of the miter to split it, as I lost about 1/4" of material once I had the insides sanded smooth. It feels good though, and the pommel doesn't seem to get in the way like I thought it might. If he's anything like his dad, his hands won't be as big as mine anyway, so hopefully it'll fit okay. It's thicker than the tennis tape handle, at least. :D


 
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beautiful job on this, the kid is gonna love it, id have loved to had a real kabar as a kid:thumbup: When you heated the knife to 175 degrees was that assembled or before the handle went on? little confused? Im thinking of trying cold blue and am currently seeking tips on doing it
thanks, and beautiful job
ivan
 
HOLY COW!! I must admit when I had the blade, I was thinking "what the heck is he going to do with this thing?" I honestly thought you were wasting your time. I WAS SO WRONG. Now I see this finished knife and my jaw dropped. I am totally amazed man. You did a beautiful job. I just don't know what else to say. That handle looks awsome and the blade looks great. WOW!!! That kid has to be very happy with this thing and his dad will be too. I congradulate you on your amazing restoration. You need to do more of these projects.:thumbup:
 
sweet job on the knife warren :thumbup:. none of the ones i restored were quite as bad as that one but they were close. now its good for many more years of use.
 
Thanks guys--I hope the new owner is as happy with it as I am. :)

beautiful job on this, the kid is gonna love it, id have loved to had a real kabar as a kid:thumbup: When you heated the knife to 175 degrees was that assembled or before the handle went on? little confused? Im thinking of trying cold blue and am currently seeking tips on doing it
thanks, and beautiful job
ivan

After it was assembled---basically it's 175F because that's the lowest my oven will go. :D You don't want or need to go super hot, but a little heat will help the cold blue set in a little darker. I didn't want to blue it before the handle went on because I wanted the spots where the glue contacts the guard and pommel to be attached to the steel itself, and not just the oxidation layer.
 
He hasn't got it yet---their family is on a trip until the end of next week. Just ended up with some free time on Tuesday and decided it was time to finish it up.
 
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