Khukri sharpening for Dummies

Joined
Mar 6, 2006
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Exactly as it sounds. How do you sharpen a Khukri?

Now, before you all start posting links or pointing to other threads, let us backtrack. For those who are not knife savy, the sharpening threads already out are unfortunately very unhelpful - they use a vocabulary, lingo, and terminology that is beyond the scope of many knife users (for example "convex edge", "bevel", and so on).

So I put it to you forumites - Here is your chance: Tell me and everyone else how to sharped a HI Khukri without using terminology that might be beyond us... layman's terms, and descriptions of those fancier terms you might use!

Let the writing begin!
 
Usually on a new one I used a diamond hone to get the edge close to where I want it and slowly smooth it into the bevel using various arkansas stones or as I did tonight, my Surgical Black stone.

For a working khukri I generally like it sharp but not literally razor hair-poppin' sharp because that edge lasts longer for chopping hardwood and brush. A khukri with an edge like that will eat multiflora rose like a pile of Slim Jims.

Tonight though I went a step further just to see how far I could go. Now I have a big khukri which is scalpel sharp, shaving sharp, scary sharp... using a razor strop.
 
Have an old, inexpensive kukri that wasn't sharp when I got it. Hard steel edge though.
Recently - with doing something else entirely in mind - got a Makita 9032 variable speed file sander (the one that uses a 9mm wide belt).
It doesn't half put an edge on, and the job's almost finished after a polishing run over with a well-worn fine grit belt.
 
as y'all who have not read the post have used technical terms like bevel, grit and variable speed file sander, here are a few helpers.

bevel - the knife is thicker at the upper part, the 'spine' that you use for hammerin' and cracking skulls. it is thinner at the edge where you cut stuff. to get from one to another, the steel is hammered or ground so it forms a triangular shape, which has an angle associated. to sharpen it we grind the edge at a slightly larger included angle, this produces a band of shiny steel along the edge, this is the bevel.

if you use a grinding wheel all along the edge it takes out a groove of metal, with a little rounded trench on either side meeting to form the edge. this is generally the sharpest, and is called hollow ground. it is also the weakest and the edge cannot stand up to any great punishment.

if you use a flat stone, or the diamond coated metal versions, and maintain a constant angle while pushing the blade along it, you get a flat grind, like a V, generally you lay the edge flat on the stone, lift the spine a bit and push the edge away from you with a bit of pressure, imaging it like you are trying to shave a thin slice of the stone. turn over & repeat till the other side is the same. be consistent; repeat with finer stones till you are happy. hone the edge on a suitable hone, leather strap with polishing compound, old belt, your calloused palm, etc. more on that later.

if you are not as precise with keeping the angle to the stone, you get a smooth transition from the side of the knife to the edge, rather than an abrupt transition as with a hollow or flat grind. this is how most people sharpen a knife instinctively, it's the famed convex edge. the trick is to know when to stop and how far to go.

a sneaky way is to get it as sharp as you can with the flat stone by mark one eyeball, not worrying about the angle too much but try to be fairly consistent. then take a std. elcheapo mouse pad, the foam backed kind, glue some emery cloth (auto supply house has the largest range of grades) to it, lay the edge almost flat and pull the edge along the pad with the edge trailing, the weight of the blade will cause a natural smooth convex edge. do NOT lift the spine any more than needed to keep from scratching the nice shiny side, if you are using it as a working blade, lay it flat & don't worry about scratching the side. use progressively finer grits ( i get an 'assortment' pack of emery cloth & cut the mouse pad into 3 or 4 bits and glue a rough (400 grit), medium (600) and fine emery cloth (1200 or higher) to each of them). if you do it right, you smear the metal from the edge out to where it curls a little hook of thin smeared metal on the other side, you can feel it with a fingernail if you scrape it from the side of the knife out past the edge (not the other way or you'll cut yourself). if you get that, it's a wire edge, turn over knife & do what you just did about as long, you want a balanced edge on both sides.

honing is similar to the above, just using a leather belt impregnated with jewellers rouge or polishing compound to break off the remnants of the wire edge and polish the edge to it's final glory.
bladeprofiles.jpg


to cheat even more, buy a linisher,
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which is techy talk for a motorised belt grinder that allows you to remove the backing plate & grind with a slack belt, if you get that far, you'll understand all the posts here about using a belt grinder to sharpen with.

p.s. - for small knives (under a foot long blade or so) fix the stone, mouse mat & move the knife. for large blades like kuks, swords etc. fix the blade and move the stone or mouse mat. some people like to glue emery cloth to a wooden ruler or one of them flat paint stirrers & run that along the edge.
 
Hmm and all this time I've been slowly and carefully convexing my edges by hand.

Maybe I need to join the 21st century sometime.


:cool:
 
To clarify.. if i'm going for a flat grind...

Let's say i have the stone in front of me. I face the blade toward me, the spine away from me, and then push the knife away from me, yes? I just want to clarify this, because i had someone tell me once (and i believe he was wrong on this), that i wanted to have the blade facing away from me, and then push away from me.... My understanding was that to push against the edge would end out causing burs and dulling the blade. Can someone clarify that?

For me anyway, All my sharpening will be going for a flat grind, so any more info that can be offered on this is appreciated... for instance what angle should I have between the blade and the stone? I know the steeper the angle the.. well... more pointy the edge. I also know this makes it easier to cut... i also know it weakens the edge and would be bad for a khuk. Hence, for a Khukri, what is a good angle to sharped at for a flat grind? What about a pocket knife?

With a Khukri, should this angle be held constant for the entire knife, or should i be gradually changing toward the tip or toward the handle?
 
i use 17-20 degrees for thin kitchen type knives, 25 for most others, 30 for heavy choppers, axes. angle measured from the stone surface to the centerline of the blade, not the side, so it's a constant included angle thruout. some people will sharpen to keep the sides of the edge bevel the same width, which in the variables of a complexly ground tool like a kukhri means the angle of the edge may then vary a bit. whether you sharpen edge first or trailing, it's best to have the edge moving away from you instead of towards you, never move it towards anything you don't want to see cut. raising the wire edge or burr on the edge is of course not happening if you do the 'try to slice off the top of the stone' method. up to you. whatever you do, the main secret is consistency and practice and a whole lot of common sense safety.

p.s. the pocket crock stick hone thingy i have on my desk for idle moments has an included angle of 50 degrees, which gives an edge to centreline angle of 25.
LCKEY.jpg

mine is bright green tho ;)

there is of course the definitive sharpening site for kuks HERE

if you can find it or get someone to send it, there is a series of videos by dan koster that show exactly how to sharpen one to hair-poppin razordom.
 
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