Kitchen knife question

jdm61

itinerant metal pounder
Joined
Aug 12, 2005
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The recent article in the New York Times about the resurgence of high grade carbon steel kitchen knives has inspired me to give a chefs knife a whirl. The one thing that worries me is that they are so thin,1/8 inch at the spine or even less for tradition Japanese style knives I would be concerned about them warping like mad in the quench. I am looking for advice. Do you guys who make such blades harden them before you grind in the bevels to reduce the chance of them doing the corkscrew boogie?
 
Joe, it's a balancing act. On the really thin stuff, I grind about 50% before HTing and the rest after.

A warp is easy to fix right out of the quench, but a wrinkled, wavy edge (from being too thin) is not.

No quench plates on plain carbon steel.
 
One thing that has worked great for me is as follows. Normalize three times starting at 1600, 1550 1500. Then soak at 1200 for 2 hours and let them cool in the ht oven. When they come out they are often warped to a degree. Straighten them however necessary. Once they are straight, then do the hardening.
 
I am using my aluminum plates on carbon steel now.

I make a lot of carbon and stainless kitchen knives.
On carbon steel, like W-2, many are ground from .060" thick stock.
On .060-.090" blades, I profile only, and grind the bevels after HT.
On the .100 -.125" blades ( which I consider thick), I grind the profile, and take down the bevels about half way. I leave a lot on the edge, probably .050".
.165" blades get a good bit of grinding, leaving about .040" on the edge.

After the blades are ready, I do all the normal pre-HT steps, and then austinitize at 1450F. I quench in fast oil and pull out after 6-8 seconds. After checking for any bad warping, and straightening with the HT gloves, I immediately clamp the blade between the aluminum plates, and leave to cool for a few minutes. This seems to eliminate most warp and twist.
 
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