Knife Making

[triggahappy]

What up guys, I'm a big knife guy and really want to dabble in my own custom knife making, does anyone have any tips for getting started? Thanks in advance for any help you can give me.

 

[dtownknifekid]

Go over to the knife making section of this forum and look around. They have a lot of good advice there.

 

[CWL]

You can start by taking a look at the knifemakers sub-forums here. I suggest that you spend some time and do some reading to decide what method of knifemaking you really want to get into so you can ask specific questions. The knifemakers are very generous with their advice, but you can't waste their time either.

Google would be also useful. So would a search on Amazon for knifemaking books.

 

[Esav Benyamin]

I moved this to Shop Talk. Take a look at the stickies on the forum page http://www.bladeforums.com/forums/forumdisplay.php/741-Shop-Talk-BladeSmith-Questions-and-Answers

 

[mworley13]

I got a book by loveless and barney on how to make knives that you can have if you want it. Just send me your address if you want

 

[12345678910]

Welcome to Shop Talk.

I've put this together to answer most of a new makers questions. I'm sure it will help you too.



If you look into this info, there is some that applies to you.


The Standard Reply to New Knifemakers V15

The answer to a 13 year old student is different than to a 40 year old engineer.
We may recommend a local supplier, you may have a helpful neighbour, or local Hammerin; but that depends on where you are. We have members worldwide.
Please fill out your profile with your location (Country, State, City), age, education, employment, hobbies.

Look at the threads stickied at the top; many are expired, but not all.

The basic process in the simplest terms
Absolute Cheapskate Way to Start Making Knives-Printable PDF-Right Click and Save
Absolute Cheapskate Way to Start Making Knives-Website


Web Tutorials
Detailed instructions by Stacy E. Apelt

The Things I Advise New Knife Makers Against-Printable PDF

Handle Tutorial - Nick Wheeler-Website

http://www.engnath.com/manframe.htm

Books
A list of books and videos

BladeForums - E-books or Google books


I like:
David Boye-Step by Step Knifemaking
Tim McCreight-Custom Knifemaking: 10 Projects from a Master Craftsman
These are clear, well organized, widely available and inexpensive too.

Knife Design:
See the Google books thread for Lloyd Harding drawings & the Loveless book. Google books thread


Forging Books:
Lorelei Sims-The Backyard Blacksmith
An excellent modern book with colour photos for forging in general - no knifemaking.

Jim Hrisoulas- has 3 books on forging knives. Check for the cheaper paperback editions.
The Complete Bladesmith: Forging Your Way to Perfection
The Pattern-Welded Blade: Artistry in Iron
The Master Bladesmith: Advanced Studies in Steel

Machine Shop Basics -Books:
Elementary Machine Shop Practice-Printable PDF

The Complete Practical Machinist-Printable -1885-PDF
It’s being reprinted now; you can get it for $20 ish

The $50 knife Shop
It confused me for a long time.
Forging is NOT necessary; you can just file and grind to create a knife (stock removal)

The goop quench is total Bull.
Use commercial quench oil & match oil speed to the steel type; even grocery store canola oil works much better.

Junkyard steels require skill and experience to identify the steel and heat treat it properly.
You can buy proper steel like 1084FG from Aldo very cheaply.

I like cable damascus, but that advanced project has no place in a beginner’s book.

The grinders are the best thing about this book, but there is a huge amount of info for 2x72” belt grinders on the web, including free plans.

Forget about Lawnmower blades and start with a new known steel type.
Good heat treating needs accurate temperature control and full quench.

Videos

Heat Treating Basics Video-downloadable
Right click and save this. Watch it once a day for 10 days.

Safety-video
Right click and save this. Watch it once a day for 10 days.

Many specific how to knifemaking videos are available, some are better than others.

The best overall Knifemaking video I have seen is
“Steve Johnson-Making a Sub-Hilt Fighter”

Basic Bladesmithing
"Ed Caffrey - Basic Bladesmithing-Full DVD-ISO"

The best video on leather sheath making for beginners that I have seen is
“Custom Knife Sheaths -Chuck Burrows - Wild Rose”
-(Paul Long has 2 videos, his sheath work & videos are fantastic, but more advanced-with machine stitchers..)

Green Pete's Free Video
Making a Mora bushcraft knife, stock removal, hand tools, neo tribal / unplugged heat treat.
"Green Pete" posted it free using torrent files.
Be sure to look at the other titles too-The account index has disappeared, but search for LOTS of info. Use the keywords “LurkerLurker torrent” “knifemakerC torrent” and others
Greenpete Knifemaking Basics-on TPB

How to download that video
http://www.utorrent.com/help/guides/beginners-guide

You can see a list of videos and reviews at this rental company; some are worth buying, some renting…
http://smartflix.com/store/category/9/Knifemaking

Draw Filing Demonstration
YouTube video -Draw Filing-for a flat finish

Steel
The “welding steel” at Home Depot / Lowes… is useless for knives.

If you send out for heat treating, you can use O1, A2, D2, CM154, ATS34, s30v, 440C, plus many others.

If you want to heat treat yourself with minimal equipment, find some Eutectoid steel, 1070, 1080, 1084.
1084FG sold by Aldo Bruno is formulated for knifemaking.
http://njsteelbaron.com/
Phone # 862-203-8160

1095 is a good carbon steel with great results, but is a bad choice for a beginner with limited equipment.
1095 needs very good temperature control and proper fast quench oil Kevin Cashen - 1095 - hypereutectoid steel


You can find a list of suppliers here

Heat Treating
http://www.bladeforums.com/forums/showpost.php?p=9143684&postcount=7

You can send blades out for heat treating at $10 or $15 per blade for perfect results, and avoid buying the equipment.

This PDF brochure gives a good overview
http://www.buckknives.com/resources/pdf/Paul_Bos_Brochure.pdf

http://www.petersheattreat.com/cutlery.html
http://www.texasknife.com/vcom/privacy.php#services
http://www.knifemaker.ca/ (Canadian)


Grinder / Tools

Hand Tools
You can do it all by hand with files and abrasive cloth like the Green Pete video.
Photo of a nice bevel filing jig

Entry Level Grinders
Many makers start with the Sears Craftsman 2x42 belt grinder

Low Speed Modification Craftsman 2x42 belt grinder


Commercial Production 2 x 72” Belt Grinder Reviews
http://www.prometheanknives.com/shop-techniques-3/grinders
http://www.cnccookbook.com/CCKnifeMakingGrinders.htm

Mapp arm – Grinder Toolrest


DIY 2 x 72” Belt Grinders

KMG Clone Free Plans
http://www.dfoggknives.com/PDF/GrinderPlans.pdf

NWG No Weld Grinder
http://www.usaknifemaker.com/plans-for-the-no-weld-grinder-sander-nearly-50-pages-p-723.html

EERF Grinder (EERF =“Free” backwards)
http://wilmontgrinders.com/EERFGrinder.aspx
http://blindhogg.com/blueprints.html

Buy the kit
http://polarbearforge.com/grinder_kit.html

What Belts to buy?
http://www.usaknifemaker.com/abrasive-belt-basics-what-kind-should-i-buy-p-1393.html


Safety Equipment
Protect your -Eyes, Ears, Fingers, and Lungs – remove jewellery and put on safety gear.

Respirators
Chronic lung disease and cancer really suck the joy out of life.
The minimum I would consider are the 3M 7500 and North 7700 silicone half masks with a P100 Filter.
Use a VOC & P100 combo cartridge for protection against acetone and solvents.

http://www.bladeforums.com/forums/showthread.php?t=788837
http://www.bladeforums.com/forums/showthread.php?t=726309



Searching
Search works for ALL users, even unpaid users.
Try it, I’ll bet you’re not the first to ask the question here


V15 Added Craftsman speed modification link

 

[lonepine]

Fill out your profile so we know a little about you and can give you advice that will actually be useful.

For your first knife don't try to make the knife of your dreams. Keep to something smaller and simple.

- Paul Meske