Kydex concepts for big choppers

I recently got pics from Scott Evans of the sheathwork he did for The Outsider. As you can see from these two shots it's almost as radical as the knife. Better yet, the concepts can be applied to other big blades, perhaps especially Khukuris.

outkydx1.jpg


outkydx2.jpg


Scott included pics on one of his small Hawksbill (4" blade) and a J-Frame revolver for scale.

This sheath is designed for tip-UP carry either strong side hip or more rearward over right kidney, in which case it's tied "fairly high" with only part of the grip poking out below belt (and waist-length jacket) level for Calif-legal open carry. It can also be laced tip-up between underarm pit and belt in "shoulder rig" fashion for concealment.

There's two main differences going on with this sheath:

1) Total lack of a molded-in kydex belt loop. By switching entirely to a "tie it down any old way" concept, the belt loop doesn't form a bulky point in any carry where it isn't used. Some sheathmakers have solved this by running a Kydex belt channel that "unbolts" to reveal laceholes; the belt loop can then be bolted at a different location or can be abandoned in favor of tie-downs like this.

2) The draw sequence of "out the side" versus a conventional "straight up". Obviously this makes for a MAJOR change in where and how you can mount it; I often carry it strong-side vertical & tip UP, which puts the entire grip just below the level of my motorcycle jacket - and the grip hangs right at the level of my hand at full extention. This isn't a problem because I can sweep the snap off with a backwards stroke and sweep the grip straight forward and "roll it" right up to a draw. It's fast, it's radically different from any other draw and it gets attention!

Please understand that Scott of Edgeworks worked from crude "concept drawings" I did. I ended up making two slight mods from the sheath you see pictured above; this is NOT meant as criticism of him, we've discussed this in some detail in EMail and I believe he'll produce a *perfect* setup for anyone who asks for similar ideas.

1) The snap material has been "stiffened". I took the "excess length" of webbing material and folded it back over the snap with a small bit of Kydex stiffening core in place, and then sewed it all down. In other words, there's a piece of .090" kydex about 3/4" inch long and slightly narrower than the strap nylon now laid "across" the snap...this makes "sweeping the snap back" much more reliable.

2) It turns out that to complete a draw of this type, at least 1" of grip must protrude out past the Kydex. Hence the sheath has been "shortened" a hair just out from the snap, eliminating the "outermost holes". This left enough grip to throw a forefinger around and begin the "forward motion" of the draw. It's a design element Scott will have no problem doing for the next one. Please note that Scott was working on the assumption that this sheath had to retain the blade even in a motorcycle crash, so he was "heavy on the side of caution" in doing the retention.

Now, getting away from talking about slight improvements, let's talk about what he did RIGHT! First off, the laceholes that are "in front of the blade's cutting edge on draw" are recessed into a channel, to avoid them being snipped on draw. Better yet, he used wonderfully stiff .125" Kydex on the "base plate" underneath but did something very creative on the "upper surface": he used one layer of .060 and then glued a second to that in a specific "pattern" that gave stiffness at the grip retention area where in needed to be but "springy flexibility" across the middle where it needed to spring & twist open to allow the draw. This "composite thicknesses" across the top wasn't something I'd predicted a need for but it makes perfect sense, and *works*.

Upshot is, I'd send *anyone* in need of sheathwork to Scott. This rig is possibly one of the most radical ever and needed special thought and a bit of tweaking but that's not a slam on him; I hope others find these ideas somewhat cool and applicable and talk to him ASAP.

http://www.tacticalholsters.com/

Jim March

[This message has been edited by Jim March (edited 21 January 1999).]
 
Joined
Oct 3, 1998
Messages
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Jim,

Appreciate your post! I too am sold on Scott and his gang. They're innovative and committed to quality. Apparently folks are discovering this because his custom work has exploded. When I last talked to him a few weeks ago an example was 38 Spydie Moran sheaths in the queue. These are all individually made as was your Outsider rig. So some of us who got to know Edge-Works early were spoiled with super quick turn around times. Now they could run as much as two months but for you lurkers out there THE WAIT IS WORTH IT!!!!

I'm accumulating projects to send to Scott and if you've no objection I'd like to use your Outsider front break sheath design concept as a basis for a tip down weakside carry strong hand draw HI Ang Khola khuhri sheath. It looks to be just the ticket
smile.gif
!

Cheers!

------------------
-=[Bob]=-

Keep yer powder dry and cutters hair poppin' sharp!

PS You planning on making Sturgis this year?


[This message has been edited by bald1 (edited 21 January 1999).]
 
I've told Scott in private that I'm *not* proprietary about either the break-front idea or the "lace it up anywhere" concept. I doubt either is 100% unique.

Have fun with the HI project. Note that I posted pretty much the same thing over on the Himalayan Imports forum of "the other place", that thread is growing fast. One comment on your sheath: if you go tip UP, you get water drainage without "pooling at the tip". You could also lace it such that the blade is "half above belt, half below" and the grip it right at "dangling hand" level. You'd still be legally open-carry with jacket but it wouldn't be obvious you're packing something that "huge". With whatever length jacket I run, I can adjust so that just the grip is showing, making this perhaps the most "sheeple friendly" legal open carry of a monster chopper possible.

In any case, the secret to the break-front is to keep one or two inches of grip running past the Kydex (unlike the pics you see here) and set up the initial "horizontal" portion of the draw in "perfectly sideways" fashion. I've discussed all this with Scott, he'll do you up RIGHT.

Jim March
 
Stiffening the strap is a kewl trick and it works with velcro as well as with straps -- velcro can actually be fast that way.

"... and it gets attention ..."

Crocodile Dundee, eat your heart out!
smile.gif


I don't suppose anybody even notices the handle hanging below your jacket. You could give a mugger a heart attack pulling that thing out of nowhere. What do you think, guys -- should Jim get CPR training?

-Cougar Allen :{)

 
For shoulder rig carry, tie the lowermost laceholes in the kydex to your strong-side belt, then run a single loop of paracord or whatever from the sheath's "tip" area up over the strong-side shoulder. Run a second loop around the other shoulder and across your back to the FIRST loop, to prevent that one from sliding down your strong arm.

Complex, but it works. Conceals real well under any jacket heavier than a windbreaker. You could also use the laceholes to tie it to ANY ordinary handgun shoulder holster rig, either in place of the handgun or on the "other side" where extra clips or whatever usually go. In this case you'd still tie off to the belt. The "roll out the side" draw makes a HUGE difference in the practicality of tip-down carry.

Jim March
 
Jim,

At first blush I hesistated about the idea of carrying a khuhri "upsidedown", but the more I read your descriptions, the more I wonder if it might not be the "right" way to go. Mmmmmm.....

------------------
-=[Bob]=-

Keep yer powder dry and cutters hair poppin' sharp!


 
Picture strong-side carry, tip-up, grip starts 7" below belt and prime edge is *forward*. You sweep the snap off with a back stroke, throw your forefinger around the pommel and pull the grip forward and up...as the whole blade hits "horizontal, edge up, tip back" transition to a regular forward grip...it's a bit like a drummer twirling a drumstick in his fingers.

It really works, if you've got the finger dexterity to pull off a smooth transition.

Jim March
 
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