Kyocera OK-45 kitchen utility knife

Cliff Stamp

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--Specifications --

The blade is 0.075" thick, 1.1" wide, and weighs 60 g. The edge is 0.005-0.010" thick, at 19.5 +/- 1 degrees per side. The primary grind is 0.54" wide, sabre-flat on one side, dual flat on other side (another flat grind goes from the middle up to the spine). The edge is uniformly sharpened along its length to a fine polish (< 5 micron), push cuts photocopy paper stright down, and can scrape shave a little.

--Stock testing --

The sharpness was tested by push cutting light thread, and slicing 1/4" poly under 1000 g of tension. On the thread ~135 g of force was required near the base of the blade, increasing to ~205 g near the tip. On the poly the same trend was noted, ~0.75 cm was required near the base, and ~1.4 near the tip.

On 3/8" hemp, doing a straight push cut, the ceramic blade took ~36 lbs to cut through the cord near the base of the blade , up to ~31 lbs near the tip where the edge was slightly thinner. The blade had no real aggression on a slice, the same amount of force had to be used.

I'll put these into perspective shortly.

--Edge retention in Kitchen use --

The blade was used mainly compared to a Henckels paring knife. I modified the paring knife some time ago to increase its cutting ability significantly over the NIB geometry (~2:1). The edge is now 0.011" thick by 0.051" wide which is 6.2 degrees per side . It has a slight micro-bevel of 22 degrees per side either with a fine ceramic (<5 micron) or 600 grit DMT finish. When sharpeing, the edge bends really easily, you have to go very light on the ceramic rod to avoid burring it totally to one side.

When sharpened to a fine push shaving with the ceramic rod, the Henckels easily push cuts right into photocopy paper. On the thread it took 148 +/- 13 g, and on the poly it was 0.060 +/- 0.04 cm. Thus, the ceramic was just as sharp near the base of the blade, but slightly blunter as you run out towards the tip. The cutting ability is very close between the two as well as the Henckels takes 32 - 24 lbs (base to tip), on the hemp with a push cut, and 20 +/- 1 lbs on a two ince slice.

The Henckels doesn't well represent as sharp as a knife can get . Because of the low hardness, it is difficult to push the sharpness beyond a given level as when you try to refine it, you end up just pushing it around. To illustrate the kind of sharpness which is possible with a high end steel knife I then sharpened a custom MEUK in 52100 steel heat treated by Ed Caffrey. The edge is between 0.005 - 0.010" thick and is ground at ~15 degrees per side. The edge was set with waterstones and finished with 10 passes per side with leather loaded with a 0.5 micron CrO buffing compound. The blade was now significantly sharper than the Henckels. It only took 115 +/- 11 g on the thread, and a minimal 0.50 +/- 0.07 cm on the poly.

<table cellpadding =10>

<caption>Initial Edge sharpness</cation>
<tr><th>Knife</th><th>Thread (g)</th><th>Poly (cm)</th></tr>
<tr><td>OK-45</td> <td>135-205 </td><td>0.75 - 1.4</td></tr>
<tr><td>Henckels</td><td>148 (13) </td><td> 0.60 (0.04)</td></tr>
<tr><td>MEUK</td> <td>115 (11) </td><td> 0.50 (0.07)</td></tr>
</table>

As a stock test I used the above blades to do 250 cuts through Rhubarb. All blades could cut the Rhubarb well when it was layed flat. The higher initial sharpness of the MEUK made no practical difference cutting this specific material. With each blade, a simple draw cut severed the vegetation easily. However when the rhubarb was stacked, the MEUK fell significantly behind as a lot of pressure had to be applied. Its much greater stock thickness was for this cutting more critical than the high initial sharpness. A more coarse finish is actually better here. A cheap paring knife I had on hand with a 600 grit DMT finish easily outsliced all three blades.

<table cellpadding =10>

<caption>Edge sharpness after the rhubarb cutting</cation>
<tr><th>Knife</th><th>Thread (g)</th><th>Poly (cm)</th></tr>
<tr><td>OK-45</td> <td>200 ( 5) </td><td> 0.95 (0.11)</td></tr>
<tr><td>Henckels</td><td>190 (12) </td><td> 0.75 (0.06)</td></tr>
<tr><td>MEUK</td> <td>205 ( 5) </td><td> 1.10 (0.07)</td></tr>
</table>

After the cutting the Henckels shaved the best followed by the OK-45. The MEUK could not shave at all, even scrape. All blades could still push cut photocopy paper at ~45 degree angle. The MEUK took a visible patina during the cutting (Rhubarb is acidic), which is probably what lead to its more extensive blunting, the edge had several damaged spots up to 0.002" deep, and extensive smaller ones. The Henckels only has one small damaged area about 0.001" in size, and the OK-45 is uneffected except for one spot 0.002" deep by about 0.02" cm long .

--Misc Kitchen use --

The ceramic utility knife was then used for several weeks in the kitchen cutting along side other blades to guage its abilities. The sharpness was enough to cut most materials very well, alongside the better steel blades I had (with fine polishes). Breads, meats (including trimming fat), vegetables and fruits were no problem. The sharpness of the ceramic was also retained through several sharpenings of various steel knives, so the edge retention of the ceramic blade is indeed many to one over steel knives. However it should be noted that with the use of a smooth steel (or fine ceramic or diamond rod), the sharpness of a steel knife can be maintained to a very high level with less than a minutes work at the start of the day.

There were however a few foods that the higher sharpness of some of the steel knives did induce greater performance, slicing potatoes for example. The softer the material, the more sharpness tended to come into play. There were also some foods that the ceramic knife did not cut well at all. Tomatoes, plums and basically anything with a tough skin and soft underneath. If the fruits were fresh, and thus elastic, then the knife could handle them generally ok. However if they were at all a little soft, then this bit of give would prevent any cutting and you would have to mash them. Really hard crusty breads were also a problem, the edge would tend to just skate over the crust. A steel knife with a high polish won't cut any of this well either, you want either a serrated knife, or one with a coarse finish. A 600 grit DMT rod gives enough aggression for most of these problem foods.

As a side note, after a session of heavy cutting, I noted that the OK-45 edge had rolled significantly and would in fact only shave on one side. However about eight hours later when I went to quantify the edge a little the shaving ability had returned to both sides and it was back at the factory level again. I would have tended to think it was just my imagination except I have quantified this with steel blades, this is the first time I have seen it with a ceramic. This is a well known property of straight razors, and why it is often suggested that you have at least two and use them in rotation.

--Misc commentary --

This knife has a very ergonomic and comfortable handle. I much preferred it to the squarish Henckels. It is also very light and thus generates no fatigue no matter how it is gripped. I used it for many tasks for which you would generally use a paring knife (peeling potatoes), and it did them all very well being so easy to handle. The fact that the blade could not corrode was also a nice change of pace, not having to rinse a knife after cutting acidic vegetables could be a serious advantage to some. The only real serious problem is the low durability. It can't be used for bone cutting, even light work (splitting a chicken, which the Henckels paring knife will handle with just some edge flattening). However I did not hold back on any of the vegetable cutting, even rocking through some thick turnips (better off with a chef's knife here obviously), and the blade held up fine.

--Sharpening--

The blade didn't dull significantly during the above described use, however after reading some comments on the web about touching up ceramic knives on ceramic rods I gave the blade a couple of passes the same fine ceramic used in the above. The edge got broken apart for the entire length showing chips from 0.002"- 0.004" deep. A 600 grit diamond rod improved the finish, but left it many times rougher than it would a steel blade. I think that the rods were exerting too much pressure on the edge. I then used a 1200 grit DMT pad which isgnificantly improved the level of the finish. However it is still multiple times as coarse as it would be on a steel blade.

With the 1200 DMT finish, the knife can just slice paper. It is much duller than the NIB condition, and takes 600+ g to cut the thread. You might be curious if the slicing ability has been improved with the more coarse finish, I was. I tried it out on some tomatoes. It didn't cut them as well as it did when new. The edge doesn't seem to take micro teeth like steel blades do when left with a rough finish. I am going to get some fine diamond paste and see if that improves the edge further.

--Suggestions--

Considering that this is a light use knife, it might be worthwhile to try acute edge geometry, maybe even japanese style to increase the cutting ability.

--Overview --

NIB sharpness : good
cutting ability : very good
Handle ergonomics / comfort: very good
Handle security : good
Corrosion resistance : excellent
Edge retention : excellent
Durability : dismal
Ease of sharpening : N/A*

*I'll wait until I get the diamond paste to rank it.

Grading system :

Excellent - sets a standard

Very good - may be enough to make you want to buy the knife on its own

Good - makes you take note

Average - expected

Fair - doesn't effect performance too badly

Poor - could be enough to make you want to not buy the knife

Dismal - the performance is basically scuttled if it depends at all on this attribute.
 
Thanks for posting your review. I have looked at these knives myself but, have held off due to the durability issue (not that I drop knives that often but, granite counter tops and ceramic tile floors are not very forgiving ;) ).
 
That is indeed a significant concern Sid. It definately won't take the beating that a steel knife can with little beyond cosmetic damage. This definately isn't a "general" kitchen knife that you would leave out for just anybody to use. The general misuse that kitchen knives can take (contacts off of pans, plates, other knives, and general banging around), would do serious functional damage to the ceramic blade.

That being said I have seen Boker lockbacks that were used for some very serious wood, including digging and the damage was limited to just some minor chipping and tip loss (~<1 mm), the edge profile was much more robust that the Kyocera of course. They can be ground to repair them with regular grinding belts, but as for sharpening, I think DMT paste is the only way to go. I have some very fine SiC sandpaper that I am going to try as well.

-Cliff
 
I am now in a position to rate the "sharpenability" of the OK-45 after some recent experimenting, ref :

http://www.bladeforums.com/forums/showthread.php?s=&threadid=230096

The largest problem with sharpening is that many of the common tools won't work. For example steels which are commonly used on kitchen knives will either do nothing (smooth ones), or break the edge apart (grooved or butcher steels). The Spyderco Sharpmaker and v-rod or "cats eye" kits will also just damage the edge. The ceramic versions will just break the edge apart, and the diamond ones while they will sharpen the blade, induce a lot of micro-chipping due to the high pressure and thus are not really effective solutions.

However the blades can be sharpened without undo difficulty using Silicon Carbide (SiC) sandpaper as described in the above link. You will need a high grade, I use 3M, and it should say it is for cutting metal somewhere on the package. The sandpaper is available from very coarse to ultra fine grits. You should be able to find coarse to fine grits (240 to 400) in most craft and hardware stores and most automotive stores will carry much finer grades (2000+ grit) to enable you to get a higher polish, however just ending with the 400 grit will give a very functional finish for most cooking. This isn't expensive, for just a dollar or two you will have a lifetime supply.

There is also another rather large negative. The blade does not respond well to coarse finishes. With steel blades if you leave the edge sharpened with a coarse hone you will get a very aggressive slicer for use on crusty breads and other hard to slice materials. The ceramic blade did not behave this way at all, so it is not as versatile in regards to types of finishes. However it does have a rather large advantage which is that it does not, unlike steels, form a "burr" or "wire edge". This simplifies the sharpening process and removes one of the more frustrating elements.

Now in regards to time, yes ceramic is much harder to machine than steel, however when sharpening you only have to remove very little material, it is on the order of microns, and this will happen with very little time. Using the above sandpaper I took the knife from a very dull state to a very sharp one in just a matter of minutes. Kyocera also ships the knife with a very thin edge so there is little area that you have to hone which also greatly decreases sharpening time. The initial edge is also very sharp and even which means that your first sharpening effort is not wasted cleaning up a poor factory edge.

So overall for sharpenability I would give the knife and average rating as the advantges and disadvantges balance each other out. However if I was someone who relied on v-rod setups or extensive use of steeling, the rating would be much lower.

-Cliff
 
After using the OK-45 for about a year I have certainly come to apprecate its place in the kitchen. It excells for preparing small amounts of food in a hurry. It doesn't require oiling or even rinsing and drying. While this isn't a big deal when large meals have to be prepared, if you are just dicing up a few vegetables or fruits in the morning for a sandwitch, soup or salad, it is very nice to just pop out the OK-45, do the cutting and wipe it dry.

I also have a Japanese utility knife which now rarely sees much use. While its cutting ability is slightly better, unless the food preperation is extensive the ceramic is used instead. When used on acidic fruits and vegetables the high carbon steel Japanese utility knife has to be rinsed, dried and oiled or it will rust significantly enough so that it will be blunted the next day with visible rust spots.

Of course the arguement could be made that a higher grade of stainless steel would give the best of both types of knives. I am seriously considering getting a couple of small utility knives from Phil Wilson one in 420HC and another in S90V at 62/63 HRC to compare to the ceramic. Of course the customs are *massively* more expensive.

I also finally added a picture.

-Cliff
 
My number one choice for those small jobs is the Spyderco K05SBK model. This has a thin 4 3/8" (112mm) long MBS-26 alloy blade. This takes a marvelously sharp edge and the ergonomics are work well for paring and cutting board use. I've found them for under $20.00 USD on the net. Bladez.com is advertizing them on sale.
 
A problem with sharpening ceramic is that that scratches on the edge act as a stress riser and may cause breakage. So always polish the edge.
 
Thanks for the reference Jeff, I have been meaning to try some of Spyderco's kitchen knives.

In general, scratches act as stress risors for pretty much any material. However for some knives the enhancement in cutting performance can be worth using more coarse finishes. I have not found this to be the case with ceramics though, and found that they do best at a high polish.

-Cliff
 
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