Leather Handled UBE

Joined
Oct 25, 2004
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3,178
In this thread, aliloff did a truly excellent job of rehandling a khukuri with leather washers. Reading about the process there and elsewhere, and not personally owning any leather handled knives, it got me to thinking...could I do this? Should I do this? A bit of preliminary research left me believing that this style handle would actually be very appropriate (if unorthodox) for a large chopping blade in general and a khukuri in particular. Problem was, most of my khuks already have pretty good handles...except one.

I've got an old UBE that I picked up at the MWKK of '05. It had a plain if functional horn handle that actually didn't fit my hand too badly, although the shape was a bit odd. I'd already aquired a few extremely efficient choppers by then and wasn't impressed by anything that couldn't chop wood well, and the UBE didn't -- I mean, look at the shape and the weight. (28 oz., in this case.) It's just not made for that. I chopped some wood with it just so I could say that I had and it spent the next year and a half hanging on the wall. I was actually thinking about selling it.

Maybe a new handle would jazz it up?

I also read about the various ways the leather handle can be secured. I didn't feel like peening yet another tang but threading, now...I own no khuks with a bolted-on handle and I'd never threaded a tang before. This would be a perfect time to try it out, right?

I don't think that it turned out too badly for my first attempt:

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I also "de-habaki'd" the bolster a bit while it was dismounted. I mean, why not?

I'm still playing with finishes for a leather handle. Multiple soaks with Watco Danish Oil (what else?) and buffing afterwards seem to be hardening and darkening the leather without making it feel plasticky. The handle right now feels wonderful in the hand, and a bit of testing on a fire hardened piece of seasoned madrone reveals that it transmits virtually no shock to the hand at all. It was also the easiest handle that I've ever constructed -- no, seriously, if one takes their time and uses a bit of common sense it's almost impossible to go too far wrong.

In the meantime, the UBE will be seeing some more mods in the near future -- some blade thickness and weight reduction, a reworked scabbard, and perhaps even a false edge. We'll see. I'm starting to like this one again in any event.
 

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I have GOT to get a new computer. The step-by-step photos don't even show up as boxes with red "x"s in them !

Nice work, Dave. Now if I can only get this computer to bring them up.:)
 
Looks great Dave.:thumbup: :cool: :D Stacked leather is one of my favorites for handles but I have never been successful in putting one on any knife. But then I was just a kid the last time I tried so I might do better now.
Did you assemble yours the same way aliloff did?
The only thing I've got against stacked leather is that I have experienced loosening at some point in time over time. The same way with stag with leather washers top and bottom that's supposed to take up the slack.:grumpy:
 
Thanks a liloff I don't know how I missed this one but a great job you did!!!!
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aliloff said:
Stacked Leather Handled Bilton -
aliloff said:
by aliloff
I’m posting this after a few requests on how I did it. I’m not one of the most talented people who have re-handled a khukuri and I’ve seen some beautiful work done to them. As to why and how I re-handled my Bilton in stacked leather.

First up is “why”; I wanted a khukuri that was comfortable to carry during my walks in the desert.
There’s not much to chop out here so a full size khukuri would be wasted. I wanted a knife that was comfortable to carry, strong and reliable enough for cutting chores, and easy to conceal so I didn’t scare the sheeple.
I also wanted something that was unique, I know I could carry a puukko or a K-Bar but how many people carry a khukuri?
Present company excluded. The problem with the Bilton is that the handle was just too small for me to control.
I didn’t really like the three-finger grip that the current handle allowed, so I decided to re-handle it.

The first thing I had to do was get the old one off. I taped the blade then I re-taped it and just to make sure that it didn’t cut me I taped it again. See a trend here use a lot of tape or you could get cut.
Then I clamped the blade in a vise. I then began to heat the handle at the bolster junction with a heat gun. I would pull on the handle wearing a heavy glove (careful it’s hot) until it came off.
Once I had the handle off I was time to clean the laha, this stuff is like concrete. I used my belt sander to clean it of the tang and a Dremel to clean out the bolster.
Be careful not to overheat the blade I keep dunking it in a bucket of water when I was too hot to handle.
Then I needed to extend the tang. I used a bolt that I split with my Dremel. Since I’m not a welder I had a buddy weld the bolt to the tang; which I cleaned up with the belt sander again.
I then cut a whole bunch of leather squares, punched a hole in the middle and stuck them on a bolt with a fender washer on each end. I then soaked the leather in water and compressed them by tightening the bolt until it wouldn’t go any further.
With I waited for them to dry (24 hours) I used marine epoxy putty to fill the cavity in the bolster.
This stuff is like PlayDough until it cures, then it’s as hard as the laha that it’s replacing. After everything is cured and dry it’s time for assembly you may need to enlarge a few of the leather squares to fit over the tang area.
I then used two ton epoxy between each square and to fill any gaps between the leather and the tang.
I continue to stack and epoxy until I had the desired length for the handle I put a piece of brass over the end for a pommel and peened over the end of the tang. I had ground the threads off the bolt I used to extend the tang. The hole I drilled in the brass was tight so that I could beat it down and compress the leather while the epoxy cured.
Once everything had cured again, I sanded the handle into the desired shaped with the belt sander.
I would go real slowly to avoid taking off too much. Then I switched to a worn 120 grit belt for final sanding where I would dip the handle in water and sand. I would repeat this until the handle was nice and smooth.
Once I had it nice and smooth I used my wife’s paraffin wax bath to soak the handle in, watching the color change until I had it to the darkness I wanted it.
Then I polished it with an old t-shirt, kind of like shinning shoes. I’m sorry for the lack of pictures during the process but I didn’t have a camera during this time.
The pictures below show the end result.
I’d be happy for any comments from you guys especially from the more knowledgeable. This way I can better myself.
Most of the things I did I researched through the forums, you’d be amazed at the wealth of information you can find in the place.

[FONT=&quot]aliloff.[/FONT]
 
Nice work. The venerable Ka-Bar has such a great feel; would think this would work well in a khuk.


Mike
 
Dave,

That is wonderful work. That knife looks great. hadn't been a fan of the UBE until now.

Did the blade get some sort of etch at one time? I like the gray tones.

:thumbup: on the de-habaki operation!

Take care,

Tom
 
Ok that settles it

next large bladed knife I build (STEVE GET READY!!) is going to have leather handles!!!

hmm

AHH Dave?/

You use squares or circles?<~~~curious
 
Thats is a great job Dave and thanks Yvsa, It really is one of the easiest to make. I've got a couple scandi blades that are waiting for my leather to come in.
 
I just finished re-watching the Mummy, and this UBE reminds me of a shorter version of the swords in it.
 
Dave,
I have some stainless steel acorn nuts. If you want some, let me know the size.

Acorn nuts make for a nicely finished end whatever they're put on. Also makes for a great skull crusher as well!!!!:thumbup: :o :cool: :D
 
I just finished re-watching the Mummy, and this UBE reminds me of a shorter version of the swords in it.

...and I think I read the Movie Model, which is similar to UBE but longer, was inspired by Bura seeing "The Mummy."

Love that knife. Have one I admit is a safe queen- it's just perfect.


Mike
 
Those acorn nuts are pretty sharp. I'd take you up on the offer but I peened the end of the tang after I tightened the nut. I've had enough of my handles fall apart that I have OCD when it comes to assembling them these days. :o

Squares or circles for the washers -- neither, actually. I eyeballed the scraps and made a guess about how many washers each would make, then cut them into roughly equally sized pieces. Some were rectangular, some were circular, some were triangular, and there was everything in between. I numbered them to keep them in order.
 
Outstanding Dave! My biggest complaint on my UBE is pretty much the same. This handle looks much more comfortable.

The first leather handle I owned was on an old Blackjack 1-7 in 1993. I returned it and paid extra for a stag handle (which I still have.) The leather seemed to absorb moisture and I wasn't that happy with it. I have a new Bark River version of the same knife in leather, and it is very smooth and polished. All that to say I think the correct treatment of the leather after you get it on and sanded is pretty important.

Very nice work! Thanks for sharing.

Norm
 
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