- Joined
- Jan 4, 2016
- Messages
- 5,666
I get an idea sometimes and for the life of me I can't leave it alone. I lose sleep over it. I obsess over the details. And when the materials I order show up I lose track of time in the shop. I get stuck on point.
Here is the stock Westinghouse micarta. One of the knife suppliers had some in stock. It is 1.5" round so I should be able to cut it to get the edge cut orientation.
Slabs cut and flattened. At this point they are thicker than I need by a good bit. But the outline shows me we'll have enough to work with.
I did a little layout work and drilled some big holes.
A jigsaw cutout the outline of the pocket shape. There was lots of filing and inside profile sanding with a small spindle sander.
I cut out the kidney-bean shaped insert and there was a lot of perimeter shanding to shape it exactly to fit the pocket.
Here is the stock Westinghouse micarta. One of the knife suppliers had some in stock. It is 1.5" round so I should be able to cut it to get the edge cut orientation.

Slabs cut and flattened. At this point they are thicker than I need by a good bit. But the outline shows me we'll have enough to work with.


I did a little layout work and drilled some big holes.

A jigsaw cutout the outline of the pocket shape. There was lots of filing and inside profile sanding with a small spindle sander.

I cut out the kidney-bean shaped insert and there was a lot of perimeter shanding to shape it exactly to fit the pocket.

