Viper, very very very cool. Is the "soft sand texture" something that is intended to be mixed with Duracoat or is it your own recipe?
I've wanted to do something like this but it seemed cost-prohibitive. Wrinkle-coat (which I think is a type of powder coat) is something similar I want to try.
Thank you Patrick, and forgive me, I just made the connection between you and my recent Flying Steel FB page purchase.

I plan to do a full review of these great knives, and forgive me for modding them.. lol But I'm spoiled with modern surface finishes after years of traditional raw and oxide finishes especially on 'every day use' items like guns and knives for instance. Okay, I just like to mod stuff in general..
But to your question. This was a duracoat semi gloss black (shake and bake kit?) along with some left over duracoat "Soft Sand Texture" additive I mixed with the paint in the air sprayer. It was all left over from a pistol refinish job I did just about a year ago, so I just thought I'd use it up before the temps dropped. Did it 2 weeks ago and just in time. went from the 50's to the 18 degrees now.
I didn't have the exact ratio for proper mix, but close enough to use it up on the 5 knives. I also baked them on the second day of drying at 120 degrees (my own best guess based on past use) for 2 hours, and after they cooled they were nice and hard, and the suspended sand particles felt more like hard polymer than rubbery. So just enough extra traction in gripping, but smooth enough for no effort on release.
As far as your use or commercial grade stuff, yeah cost is always a strong consideration, along with the strongest finish for the cost and effort. Any of the thinner textured powder coats would be nice as a resin based baked on polymer is pretty resistant to corrosion. That wrinkle finish you mentioned would be nice as well. It reminds me of my Kennedy and Craftsman tool boxes. Good strong finishes. Not sure what you have for a prod facility, but a small spray booth and small oven booth might make extra finishes more affordable for you and the customer. You'd have to probably stick to a couple colors and folks would have to accept what you offer. After the ROI, you could look at other colors textures, etc... Or just farm them out. I'm sure it's difficult with hand made qty's verses mass produced. Not enough qty for good batch pricing, and if you do it, your hand working time is valuable. I remember the days making sci fi props and paintball marker accessories.. So yes, I understand the costs of any added processes.
Btw, you're adding Cerakote is a nice alternative to matte stainless, or hard chrome look and very corrosion resistant. Many in the firearms community are using that for their refinished guns.
Lastly here is an example of the wear after 2 weeks and hundreds of throws after the coating. Yes into my hardwood log round, and yes hitting other knives now and again. Nothing seems to last on the tips, but I like the look!
This is just throwing about an hour ago. Temp outside was 19 degrees, light snow on ground, grass and dirt slightly wiped off but wet.
And a minute later, wiped off and ready to be put back in storage pouch. Note the abrasions and wear. Not too bad!
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