Looks Simple on TV

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Feb 17, 2019
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Hey folks, first post, hope forum adm will forgive if this should be in a different area

I’m working on pulling together a project for my Boy Scouts. Here in AK, the natives used old “buck saw” blades to make thier ulus. Working with a local waterjet shop to cut knife blanks from old circular saw blades. Hoping the boys can make thier own knives, if I get the project scoped down to just pinning/epoxy, and shaping handles with belt sanders.

I wanted to prepare a variety of possible handle materials. I’ve got 1/2 dozen different hardwood scraps. Plan to make some mycarta, got a few sticks of cactus wood.

About 20 years ago I picked up a chunk of bone off the beach in Barrow or Kotzebue. The bone is a couple feet long, about 6” in diameter. I thought I would cut some slices with my band saw and try and impregnate with colored epoxy

Now my questions.

Can old bone become too “chalky”, it just cannot be stabilized ?

Any helpful videos on YouTube on how to suck in epoxy to fill all the voids ?
 
A photo of the "Old Bone" would help a lot.

Also, while the old "two man" saws were always good knife steel, a circular saw may or may not be. The smaller ones for power saws are not good for ost knives. The large ones from mills used to be good steel, but they now have carbide teeth and the saw is a mild steel. What type "circular" saw blades are you using. Hopefully the water jet guys will know the difference and guide you right.
 
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