Made some custom scales...

Joined
Feb 4, 2009
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So after getting my g10 I took a slab and started experimenting with different patterns; I found one I liked and started with some knives.

The first was a Kershaw Salvo. I traced it out, cut off the excess and shaped the remainder with a sanding drum. I cut the pattern out with a sanding drum as well. Thats when I realized I cut the pattern on the wrong side the the scale. :rolleyes::grumpy:

So I went to my large 21 and the holes weren't drilled completely right. Damn, this is hard.. Any tips?

27y0n5v.jpg


5eyes0.jpg
 
Measure twice, cut once.
Be careful.
Pay attention.
Buy extra material.
You can use a photocopier to make templates.
 
I like the idea of using the photo copy as a template. I'll have to try that some time.

I usually use the liners as templates to place the holes. I use two sided tape to attach the liner to handle material when i mark the holes. Sometimes I leave the liner attached and use the hole on the liner as a guide for the drill bit. You may not want to do this on the pivot if there is a flat section on the pivot.

If I'm not using the liner as a template when drilling, I use a center punch to mark the location so the drill bit doesn't wander. Line up the bit on the mark. Check it from several different angles. Turn the drill bit 1/4 to 1/3 turn, then recheck alignment.

after you drill the holes, make sure they line up to your satisfaction. Mark the back side of the scale with a sharpie, piece of tape, scratch mark etc., I mark it so I don't shape the wrong side. I've screwed up a couple of scales that I didn't mark. fortunately, I was using some scrap bamboo flooring. I've also had to remake scaled because I counter sunk the wrong side.

Ric
 
Be advised that computer printer/scanner/copiers do not reproduce actual size.
 
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