Making a damascus kitchen knife

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Mar 26, 2004
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This is the process of making a damascus kitchen knife with stainless steel handles for a gentleman in Spain.

This first pictures are not from the actual process of making this particular knife, but they show exactly what I did with this one. Since I already had this pictures, I thought I wouldn't need to take new ones showing the same process.


This is the making of the canister with the different steels layers (1010 and 1070) surrounding the 52100 core inside to place later in the oven to heat it. (On this pictures the core is O1 and the core piece is thicker, but you get the idea)

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Once it gets hot (about 20-30 mins, depending on the size and thickness of the core steel, I take it off the oven and start hammering the canister. As the two layers in contact with the canister are stainless, I can retrieve the billet without complications later.

After the billet welds properly (You can tell by the hammering that you're hitting a solid piece) I open the canister, and take out the billet.

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Then I electric weld it to a steel rod to be able to insert it an retrieve it from the oven easily with one hand and hammer it on the anvil with the other.

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Once I have that, I just start treating that damascus billet as any other forging steel, heating it and hammering it to make it thinner and longuer.

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This are pictures of the actual knife.
After much hammering, I got the almost final shape of the blade.

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When making an integral, I have to keep the blade thicker at the ricasso area, so I can hammer it back to add steel on the "bolster" part.

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Once I had the forged blade, I used the grinder to take it to the exact desired shape.

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For the handle, I started with a piece of 304 stainless steel, then I drilled to make it lighter and to insert the tang of the blade. On the marked spot is where I welded both steels togheter.

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For extra resistance, I also made a small hole to pass a stainless steel peg.

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Holy work of art Batman, that's a bloody nice knife. I wish I could do that!
 
Thank you very much for the cumpliments!

This is another blade I made while I was making the kitchen one.
I'll give it to a friend of mine that wants to put a handle to it himself :)

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I am thinking in making a stainless steel damascus using 420 and 304 for the sides and N678 or 440C for the edge, but I'm not sure yet, I prefer carbon steels, so I might use 52100 for the core.

As with stainless steels I have to use a canister, I'm kind of restricted on the types of stainless steel I can get laminated. some stufff is really hard to get here.


Regards,

Ariel
 
How about some more pictures :D

I haven't seen this in the flesh til today, very nice piece!

Blade is oiled and has some small leather residues, that thing under the signature is not a defect!

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Aerial, that was great! Beautiful work, and also the pictures. Your commentary is really good. Thanks for sharing, too.
 
I've said it before and I will say it again, these walkthroughs are a real treat!

Thanks for taking the time! :D

I actually shouted 'Bloody Hell, I didn't expect that' Cool design!
 
I hope this is not a no-no here,curiosity has gotten the best of me: what;s the price range for knives you make (like the one shown in the pictures) ?
 
Thank you again :)

faramir, send me an email or use the contact form on my website and I'll answer you, it's not polite to post prices here I think.

Regards,

Ariel
 
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