Making a rustic cable with no hammer marks - Lots of pictures

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Mar 26, 2004
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From some time now I had this idea in my head about an integral cable damascus knife on which the only ground part were the bevels, and the rest of the knife showed the exact shape of the original braids of the cable.

I wanted the bolster to be round, without showing the hammer marks and leaving the cable strands twisted as on the original instead of a welded steel mass to acid etch later.

Once I had that idea, I started thinking how to make it properly and surprisingly enough, the results were exactly as I wanted them to be...


First thing I did, was cutting a piece of 1" diameter cable of the same lenght of the desired knife (both blade and bolster)

Then I tied up the ends with a piece of wire to prevent it from coming apart. After that I took off about half of the inner strand of the cable to replace it with a barstock of steel of the same diameter of the extracted strand.

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In this case, I used a threaded 3/8" barstock.

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After that, I cutted the extra inner strand on the other end.

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Then I welded that end of the cable and took the wires away.

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After that, I placed the cable into a 304 stainless steel pipe. The purpose of the nut is to hold a stainless steel washer against the pipe to close this end of the container.

The pipe works to (as well as to prevent the decarburization of the steel) reduce the hammer marks by softening the hits, thus allowing the preservation of the original shape of the cable

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To close the other end, I made 2 cuts on the pipe at 90 degrees from each other so I can hammer it close.

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Forging the blade. Since I can't shape the tip of the knife because it's inside the pipe, I "only" hammered it til the desired thickness. If I over hammer it, the pipe might break.

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Forged cable, still wrapped on the stainless pipe.

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In order to take the pipe away I used a grinder to cut the steel (wich didn't weld to the cable as it was stainless)

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Shaped blade

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Beggining of the grinding process. The idea is to make a knife without changing the original looks of the cable, but still very capable of use. This will have this rustic finish but very utilitarian grinds, both in the main edge as on the swedge.

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Bigger picture:
http://www.aescustomknives.com.ar/images2/tutorialpipecable37_bigger.jpg

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Bigger picture:
http://www.aescustomknives.com.ar/images2/tutorialpipecable39_bigger.jpg

Since it took me more time than expected, the empanadas I was making got burned :D

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Regards,

Ariel
 
I really admire what you're doing man.

I personally think that the forging marks are the best parts of a blade. I'm glad to see someone out there making a blade that looks so 'rough'

(there is something to be said about a finished blade- but not my cup of tea)

I really like how the round cable melts into the blade profile

I can't wait to see it done.

Great pics too



|M|M|
 
I can attest to Ariels Cable Damascus versatility and beauty. Mine is holding up extremely well after 6 months of use Ariel. It is such a cool knife-it's like useable art and has received more compliments than I can remember.
Regards,
Bill
 
Thanks for the endorsement Bill, I'm glad it works fine for you and you get compliments! :)


Pic of a similar knife finished (will post more and better when I have the sheath done)

I didn't like how the one I posted pics before welded, so I forged another one, bigger this time :)


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Bigger picture:
http://www.aescustomknives.com.ar/images2/pipecable1_big.jpg


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Bigger picture:
http://www.aescustomknives.com.ar/images2/pipecable3_big.jpg


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Bigger picture:
http://www.aescustomknives.com.ar/images2/pipecable4_big.jpg


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Regards,

Ariel
 
Wow, that's a terrific use of cable damascus. Showing where it came from. The pommel & "bolster" look great too.
 
absolutely brilliant, Ariel.

You are an inspiration.
 
Wow , very impressive , I love the step by step pictures !! Question and if I missed the answer somewhere forgive me. what type of steel is that cable , I assume its high carbon ?
 
Yes, it's high carbon (1085)

My objective is to make one in stainless, but I have to get it first as I can not find it here and then I have to check that the steel used is suitable for knives

Regards,

Ariel
 
I'll say it again - brilliant!

And inspiring - I've saved the pics for later. Thanks!
 
Awesome Ariel! Great job on the cable knife and the sheath complements it beautifully! Love the cable motif in the leather as well as the cable stitching!
 
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