Mighty Fine Slack Belt Results

Joined
Apr 19, 2003
Messages
1,232
This past weekend I got a chance to try a little slack-belt Khuk-grinding and was pretty pleased with the results. Previously, the only blades I ground on a belt grinder were from lawn mowers, and the machine really takes off metal fast. So, I was a little reluctant to put a khuk on it regardless of the grit # of belt and tried a few test passes with my Atlanta Cutlery "test khuk" to be sure. The 220 grit belt did a reasonably gentle job, so I started out with the AK, straight-arming it as Pendentive suggested.

The belt evened things out very smoothly, and it was interesting how many irregularities and depressions were exposed along the edge bevel during this grinding process. It didn't take very long at all to completely change the original edge bevel from wavy-straight to convex and perfectly uniform.

Then I skipped to a 600-grit cork polishing belt and that seemed to shine everything up pretty well without going through other intermediate grits.

The blade warmed up frequently, so I kept dipping it in a bucket of ice water and drying it off every few passes. So far the heat treatment doesn't seem to have suffered, but if anyone knows of a better system of keeping a blade cool enough, please advise.

The only problem encountered was I took a little too much off the tip during one pass, but not bad (not really noticeable). Next khuk I will be watching this closer and shouldn't repeat the mistake.

The end result was a whole new khuk, both in appearance and uniformity of edge. It is also sharp enough to take a fairly thin shaving off the edge of printer paper without any additional stropping. Bible-type paper would probably be a different story, but this thing hasn't gotten the green rouge treatment yet either.

Anyway, I'm pretty happy with how the blade turned out and sure appreciate all the posted info. on how to get this accomplished. It was almost as much fun as opening up the triangular box in the first place.
 
I also found out the hard way about the tendency to round off the point. But there is no easy substitute for a slack belt convex edge. You're hooked now. For my final edge I go with a 9 micron 3M Mylar belt. I think it's about equivalent to 800 grit? Then strop a few times and you've got a tough, but shaving sharp edge.

Steve

Oh, I like the cork belts too. Try loading up your 600 grit with some green polishing compound. Grind & polish at the same time!
 
Glad to hear about the good results, Cliff.

Can't wait to hear about the next one. Should be interesting...

If you're like me, you'll get about halfway through it and then (since your experience level has risen) you'll run into a snag and wonder if the first time was really just beginner's luck...:(

The first time that happened... ;) I was quite taken back and almost depressed/angry.

Now that it happens nearly every time... :D I've managed to adjust to it.


One thing to keep in mind. A dull belt will cut like one twice it's grit, ie. dull 220 cuts like a 400.

I only use fresh belts if I need to take a lot of steel off fast. Otherwise, I'll start with an old 180 or 220 and take it slow. For smaller knives, an old 320 is almost too much / too fast.


One last thing that will drive you nuts now - trying to get the lateral scratches out and changed into longitudinal scratches. :eek:

This will consume you...:D

:rolleyes:

Best of luck.

Dan
 
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