Mikes week of knifemaking...

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Dec 3, 2000
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It's been an interesting week for me in the shop. Last Friday I was knocking around town and decided to poke my head in the local pawnshop. I found a Dremel brand 1 inch Belt sander for $40, and jumped on it. Stopped by Sears on the way home, bought a couple of belts, and got 'er all set up. I wasn't originally planning on going out and doing anything immediately, but..it was a quiet night with the family, TV sucked, and I didn't have any good books nearby, so I decided to go play.

My first task involved an old Eskiltuna fixed blade my father had given me a few years ago. It had a ridiculously short handle, and double guards, which made the grip suck for my XX wide meathooks. (It's proportioned like a Scandanavian Scout knife) So, I grabbed a piece of mahogany left over from a previous project and went to work. It turned out to be a very, very strange night. You see I'm not a talented wood worker, it's taking me a very long time to learn that I should treat wood projects the same way I treat my children (one of which is a quadraped):D You can make them do whatever you want with gentle treatment, and subtle coaxing, but if you try to force it to submit to your will, it'll crack and blow up in your face. It was like I wasn't myself that night! Like my hands were temporarily possessed by a knifemaker that knew what the heck they were doing! everything went perfectly, the tang fit inside the magogany TIGHT, it came out perfectly rounded and smoothed when I was done sanding it, I took both guards off the knife and made it into a Puuko. (rather fitting in a very symbolic way, that part) The brass parts rounded perfectly, and I was done with everything in just a couple hours, except the finish. It had lost ALOT of useless weight by the time I finished. I coated the handle with Linseed oil and it came out perfect. Before I did that though I took fifteen minutes and made a stitchless leather sheath for it using an old holster. It came out fantastic! so well that I stayed up until about 2 AM tinkering with knives, and sharpening them while I still had my magical touch.

By Sunday I needed another fix...enter...Project Po' Boy...I took the narrowest worn file I could find, anealed it, and ground away at 'er. Came out with a four inch fully convexed wickedly sharp and pointy drop point. First thing I did was extend the tang so that it would go deeper, about 90% of the way inside the handle. The blade came out better than I'd hoped.

When I went to put a handle on it I realized that I was back to my old self. Split and screwed up the left over mahogany wood I had. Tried to do a bone spacer, but couldn't stand the smell of the bone on the sander, so I'd run off from the sander and catch my breath, then run back up to it for a minute or so...In the end I decided against the bone spacer. It didn't do as much for looks as I would have hoped, and since this was the first knife I was making with my own ten thumbs I figured the less joints the better.

I found a piece of old Walnut laying around and started making a handle out of that. Screwed it up again too! Third try was the charm, I finally got the handle roughed out. For a guard I first mutilated one of my wifes old butterknives (shh!) before I figured out that wouldn't work, and then decided to use an old Simpson strong tie left over from the porch we built. I finally got it roughed out and turned into a knife. What's odd is the way most mistakes I've made were turned into good things. for example I wound up bumping the edge of my blade into the sander while working on the handle, and took off a bit. went and fixed it up, and 'lo an' behold, It had a sweet, subtle little recurve to it. I messed up and took out a chunk of wood near the guard, made it real ugly. I didn't want to use wood filler, so I wound up tapering it much more than I'd originally wanted to. Surprise! surprise! it came out lighter, more graceful and better handling than before!

My end product was a four inch blade that's a hair over an inch wide, with a small well rounded four inch walnut handle. It's very, very light and graceful. My wife compared it to a Jarvenpaa Puukko I'd given her the same approximate size and said it was like comparing a heavy weight boxer to a ballerina. This one came out with a comfortable handle, and a razor sharp edge, with nothing inbetween. I had to work for this one, but I think it's kinda neat. It's been my EDC for a few days now. It's really nothing special at all, but the fact that I made it with my own ten thumbs makes it pretty special to me. My wife likes it enough I might try to make her a new one for Valentines day. (My wife is an incredibly detail oriented critical perfectionist, I'm amazed it passed her inspection!)

My current project is putting new wooden handles on an Old Chicago Cutlery Stockman my father gave me 17 years ago, and putting a mirror finish on an Old Timberline Mini Pitbull with some hardwood handles and a new kydex sheath.

One of my Sensei's is a knifemaker. and told me if I enjoyed making this one, then I'd might as well just give it away, cause I'll be making more of 'em to feed the addiction. I think he may be right.:D

I'd love to show y'all pics, but I'm gonna need help from my wife taking pictures and loading them on the computer (I aint so good with that kinda thing):o
 
neat, Wally.

There's that joy thing again. Partial Sarge-induced contagion.

By the way, we WILL have pictures. You do understand, right?
 
Git 'er done :thumbup: :D :D :D

I can't think of anything more satisfying to a true knife lover, than to try your hand at making your own. A few learned skills, some simple tools, a bit of work, and you've got a knife you can carry and use with extra special pride. Granted, few of us are liable to turn out anything half as nice as a true professional like Dan, but that shouldn't put folks off. Many an old timey pioneer and backwoodsman was well served by a simple blade hafted into a simple handle. Good old "file steel" that's been properly tempered, will keep pace with dayumed near anything when it comes to taking and holding an edge.

Good on ya RWS, I am absolutely tickled, and thanks for sharing with us. Now hoss, where's them pictures? :D

Sarge
 
Thanks Sarge,
I really appreciate the info on how to "git 'er done!" Ironically, I never was able to find the original "Po' Boy" thread, but I was able to ascertain what I needed between dialogue with yourself and Andy. Both of y'all helped out alot with how to's and motivation.

I'll git some pics out, one way or another. (hopefully I won't have to steal my son's crayons to draw 'em though) I'll get 'em out as quick as I can. Don't wanna build up alot of anticipation and then fall short of expectations...:D
 
Cool man. I can't wait to see some pics. Don't forget to show us the scabbard you did too. Hey I'm just happy to hear some of my writings helped someone here. Even if it was just because the search function is kinda tricky.;) Wally, aren't you in Alaska...dayum boy don't touch your tongue on those blades. But...if you do get a pic.:D
 
Man that thread is cool. I can read it again and again. Haven't seen Longrifle in a while. He's been posting though. Sometimes I forget how big this place is.
 
Makes me pine for the days when I could buy laminated Morseth blades from A.G. Russell.

Actually, if he sold them today I probably wouldn't pay the price he could get.
 
RWS?

Very nice work.

You have a future in blade work and handle customizing.

Start buying equipment and hiding it in the garage or a bunker in anticipation of it becoming an obsession.

You're about to go on a grand journey.
 
I gotta agree with Kis. Very well done. I want to know more about that sheath idea. Does it just wrap around the blade and slip into those slots? Is there NO stitching? Very primitive. I likeit.
 
Thanks Andy and Kis, your kind words mean alot to me.

Andy...The sheath is exactly what it appears to be- zero stitching. The slots hold it all together. Unfortunately I didn't have enough (or strong enough) leather to cut one last slot at the bottom, hence the temporary screw measure down there. Some time this week I'm gonna clean the sheath up a tiny bit more and do three to six stitches down there at the bottom with some rawhide lace or a little bit of sinew. I originally wanted to keep it at zero stitches, but...oh well...I've made worse compromises.

As you can tell the sheath is pretty self explanatory at first glance. I forget where I first saw it done...one of the primitive living/survival webpages? maybe in an issue of "Primitive Archer?" If I track it down on the computer I'd be glad to link it for ya'.

Otherwise if you ever want to make one, and would like some more detail lemme know and I'll take mine apart and post a few more pics.

My wife spent all day yesterday giving me a crash course on digital photography. At first it seemed very strange to me that the knife was on my hip at the same time it was on the computer screen, but I eventually started getting the hang of it.:o
 
Yep pics, link, drawing, gimme something. I like the primitive stuff.
 
You can make them do whatever you want with gentle treatment, and subtle coaxing, but if you try to force it to submit to your will, it'll crack and blow up in your face. It was like I wasn't myself that night! Like my hands were temporarily possessed by a knifemaker that knew what the heck they were doing! everything went perfectly,>>>> Runs with Scissors

I keep coming across this. This is a universal truth. A true natural law. I've read it over and over again in different pages, forums, formats, subjects, media....

I'm no good at corners, but I like working with wood. And clay. And I remember when I was in my teens I let my fingers go and they discovered the form in the clay that was waiting for me.

I like living in this world of ours where these wonderful truths are experienced by everyone who listens.


munk
 
Great job Mike, nice handy size, clean simple design, no bells, whistles, or "training wheels" (my nomenclature for guards), just a handful of cut. :D

Sarge
 
Thank you Sarge, the older I've gotten and the more I've learned about knives the less I've come to appreciate exotic blade shapes and innovative design. I guess the knife world would be pretty boring if we all just carried a Mora though.

Andy....I never did find my original picture, but I did find this while searching:

http://www.primitiveways.com/pt-knifesheath.html

Pretty darn cool neck knife sheath they're showin, aint it?:D
 
Sweet. I'll have to try that. It kinda worries me that the edge could get you though. Neat idea, I just know how sharp these file knives can get and wouldn't want to have to get stitches again...
 
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