Modding your Micarta or G10 handles.

AZTimT

The Stripetition Finish Guy (inactive)
Joined
Oct 15, 2009
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This may have been previously covered already several times, but I don't mind taking a few minutes to address it even if it has. After receiving several questions about sanding my handles here are a few things I've figured out from smoothing many of my handles either a little or a lot:

Edit to add something very important I forgot that resinguy caught:
Important! G10 dust contains powdered glass! You really don't want to breath that. Use a mask, or other appropriate measures to protect yourself. Let's be safe out there.
Thanks for that! :thumbup:

By hand for the smoothing is easier to control than with a machine, but if you are going to take it down a lot, something faster is more convenient just be careful and make very light contact as it is easy to go too far fast.

At any grit level, it doesn't really matter which direction you go as long as it gets the job done to your liking.

If you go coarser than 80 grit though, you will have some pretty deep scratches in a hurry that are harder to remove.

It is hard to use just one or two directions to get the holes around the tubes knocked down enough to not be sharp when using it, so basically there is no right way to do it.

Just go at it and you'll figure it out pretty quick, trial and error works well.

You won't hurt the micarta/G10 any and when it turns whitish don't worry, just wash it and it turns right back to the normal coloration.

With a little practice you can bring your desired patterns to surface which for me was more black on the very top layer for the Gladius.

The first time you do it you'll be a little hesitant, after that you'll do it to every knife you have that has any hotspots/sharp edges on the handle. :thumbup: :cool:

Here is an example of the results of my first smoothing project, a BWM and also my most recent the Gladius.
Factory new Bushwacker
eug7j8.jpg

Smoothed to hand shape for my liking
swx0f7.jpg


Factory new Gladius
2ewe0qs.jpg

Smoothed with black brought to top surface layer
2pops3k.jpg
 
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That sanding on your Gladius handle really did bring out the black its looks better i think too. Have you or anyone here ever stripped a double cut finished Busse. I was wondering this because your Boss Jack turned out so well stripped. I've got the DC Boss Jack so that's why i ask. Thanks,
 
I like the sanding on the BWM, looks custom shoppy :thumbup:

I've found that 100 grit takes off micarta quickly, and leaves plenty of grip. Words o wisdom to the curious.
 
That sanding on your Gladius handle really did bring out the black its looks better i think too. Have you or anyone here ever stripped a double cut finished Busse. I was wondering this because your Boss Jack turned out so well stripped. I've got the DC Boss Jack so that's why i ask. Thanks,

:confused: "stripping" means taking the coating off. DCBB is NOT a coating, it IS bare metal, so there is nothing to strip. Some people have sent their DCBB back to Garth, and paid to have it made into satin.


Important! G10 dust contains powdered glass! You really don't want to breath that. Use a mask, or other appropriate measures to protect yourself. Let's be safe out there.
 
Yes, Micarta/G10 is very hazardous to breath in.......don't want to be coughing up blood anytime soon, then wear a mask and do it outside!!!!

Wondering: what grit did you finish off on with that pumpkin BWM? That grit looks so natural on it. thanks for the tips
 
Strip a double cut blade? Double Cut is already bare metal. What exactly is there to strip off?

That sanding on your Gladius handle really did bring out the black its looks better i think too. Have you or anyone here ever stripped a double cut finished Busse. I was wondering this because your Boss Jack turned out so well stripped. I've got the DC Boss Jack so that's why i ask. Thanks,
 
:confused: "stripping" means taking the coating off. DCBB is NOT a coating, it IS bare metal, so there is nothing to strip. Some people have sent their DCBB back to Garth, and paid to have it made into satin.


Important! G10 dust contains powdered glass! You really don't want to breath that. Use a mask, or other appropriate measures to protect yourself. Let's be safe out there.

Congrats Guy you and Isheldon passed the test. Can't get noth'in over on you two. No i've not had any coated Infi yet just this one DC-BJ which is just a beadblast. It would have to be shined up to get that satin sheen. Now i guess i'm going to have to get some coated Infi and strip it to get that cool looking old Infi look. I do have a SHSHII coated black but its A-2 so that would'nt work or be the same. Looks like my only option is more Busse's. :thumbup::D
 
Thanks for the safety warnings guys, I updated the first thread to quote that important missed detail. :thumbup:

Wondering: what grit did you finish off on with that pumpkin BWM? That grit looks so natural on it. thanks for the tips

I am pretty sure it was just 220 automotive, the highest possible at the time with what I had on hand. I now have higher grits on hand but don't use them for handles. You may be surprised to know the gladius was done completely with just 80 grit, albeit once it is worn down and filled with the dust it is probably in the 100-200 grit effective range.
 
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