Modified katana machete

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Feb 1, 2009
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I started by cutting the handle down to 9 1/2 inches (Still able to use a 2 hand hold)
Stripped the blade of the black paint, put a hot vinegar patina on the blade.
Re-profiled the handle. Made the sheath out of 1 1/4 PVC.
Dura-coated handle and sheath with Dark Earth.
Wrapped handle with paracord.
Original mentions a 19 inch blade, mine is 24 inches

Link to original.
http://www.coldsteel.com/Product/97THK/TWO_HANDED_KATANA_MACHETE.aspx
 
With Christmas and all I have not had a chance to try it out. I have some brush to clear to make a deer blind may be able to report back this week. The handle feels real good in the hand and I imagine that it will absorb some of the shock.
 
Field report:
Well went to clear some shooting lanes and set up a blind today for late season archery hunt.
Took the CS Katana Machete.
Initially I was a little concerned, many of my blows seem to glancing and the handle felt awkward seemed like my wrist was getting tired quickly. On one of my strokes against a 1 inch sapling, I looked down and saw my paracord unwrapped and thought crappers. Well it was not the paracord it was this.
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The handle had snapped at the end of the tang. I thought this really sucks cause I was only half way through my job, I had a folding saw but that would take forever.
After I got all my cord off, I got to looking and I could still get one hand on it. So I went back to work and to my surprise the glancing blows stop my cutting power seem to increase, and my wrist was not getting tired like before. A blessing in disguise!!
To be fair to CS, I narrowed the handle were it snapped to make everything even from one end of the handle to the other, but I probably did not take more the 1/4 inch off it. Oh well.
I am thinking if I was constantly in a Katana battle with other sword swingers maybe a 2 handed handle would be a benefit in theory. But most of my machete work is done with 1 hand, and that length of handle was not comfortable for 1 handed use at all.
On another note, the metal and tempering seems to be spot on, I hit several rocks cutting saplings close to ground, after examining the blade no dents or dings the 1055 was done right.
And even though I made a belt loop on the sheath when I was fashioning it, I found much easier to carry as the traditional Katana is carried sheath slipped through my belt on the left side very comfortable carry.
So now my next project. I am going to finish removing all the synthetic handle material down to the tang, slowly remove about 2 inches of the blade around the hilt to match the size of the tang, find me some good hardwood, (Anyone got a good piece of seasoned Osage Orange?) Epoxy, Corby bolt, and re-wrap. Will give some updates as the project continues.
 
Man, that's discouraging. I just did a similar handle mod on one but haven't given it any use yet.
 
Oh, snap! :D It looks like the handle is hollow in that pic. I was under the impression it was solid plastic all the way through. :confused:
 
They are solid plastic, I think it is the pic, probably around were the rivet went in.
I did notice what look like some type of "Fill" material in the plastic bits of white, and red, and brown, don't think that stuff would lend itself to strengthening the handle.
 
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Update.
Picked up some stock at Tractor Supply.
Fashioned my first guard with a cutoff tool, and some hand tools. Don't think it turned out to bad.
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Update.
Picked up some stock at Tractor Supply.
Fashioned my first guard with a cutoff tool, and some hand tools. Don't think it turned out to bad.
HPIM0718_zps1c365e6e.jpg

Not bad at all. I look forward to seeing the finished product.
 
wow - that blows. sorry to hear about the handle. From your experiencee now, would you recommend cold steel propducts?
 
I have had other cold steel products that have performed fine. On their behalf I did modify the handle, but to me it was worth it cause the handle was way to long for its intended purpose IMHO.
Also I believe the metal to be done RIGHT. When I was using it I hit several good sized rocks as it passed through saplings with full swings. Of course this was not intentional and I examined the blade expecting to find a ding or two. Nothing! Also had to drill an extra hole in the handle for a corby bolt, used a heat sink by wrapping ice water towels around the blade and heated the handle with MAP gas enough to remove the temper to drill, still went through 2 bits and several trips to the drill DR. before I got through. While I am not a metalurgist I believe it speaks somewhat to the metals temper.
 
Update:
Did some more work on my guard. The blade side is steel which I antiqued gave it some copper colored swirls.
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The handle side is copper.
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