My Cheap Hawk Weekend Project

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Feb 12, 2001
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I've been thinking about getting a tomahawk for a while now, but I don't have the money for one of the fine offerings from ATC, Two Hawks, etc. I finally broke down and got an M&W Canada Black Hawk at the local surplus store for $21.95. The head was loose on the handle, which made it easy to finish the handle. I sanded it with several grits of sandpaper, ending with 220-- probably could have gone to 400 or 600, but it was pretty nice after the 220, so that's where I stopped. I then applied three or four coats of linseed oil, rubbing it in by hand until dry each time.

The head came with no edge whatsoever-- just a rough hint of where the edge should be. However, twenty or thirty minutes with a file established the start of a decent edge. After I had the edge roughed in, I coated the contact area on the handle with extra linseed oil, and then set the head by holding the hawk upside down and tapping it on the edge of a 4x4 block-- just didn't have the extra $ for an arbor press as suggested by Two Hawks. I didn't file down the eye, as it didn't seem worth the effort on a cheap hawk. Nonetheless, the fit was pretty tight. I don't think it will be coming off any time soon.

After I put the head on the hawk, I did a paracord bumper about three inches long just beneath the head, and then coated it with some epoxy for durability. I sharpened the edge a bit more with my sharpmaker, both with the rods in the base and using them freehand. I also finished the handle with a couple coats of turtle wax-- really brought out the shine in the wood.

Overall, I was really happy with the project. The hawk, paracord, file, sandpaper, and linseed oil came to just over thirty dollars, and I had a lot of fun putting it together. My efforts obviously didn't turn a $20 hawk into a $100 hawk, but I had fun, and I am very satisfied with the results. The edge need more work, and I definitely need to remove some more metal behind the edge for better cutting. It will be primarily a throwing hawk, though, so I will probably leave the metal a bit thick for durability. I am going out on some of the local logging roads later on this week to find a large end round for a target. I will post later on the throwability of my new hawk, but right now it is too pretty. I need to look at it for at least another day before I smash it :D.
--Josh
 
Josh Feltman :

Nonetheless, the fit was pretty tight. I don't think it will be coming off any time soon.

It depends on your skill level mainly. I have even popped the heads off of tomahawks with pressed on handles with long throws (75+ feet) when the throw went off.


The edge need more work, and I definitely need to remove some more metal behind the edge for better cutting. It will be primarily a throwing hawk, though, so I will probably leave the metal a bit thick for durability.

Yes, unless you are at 100% in your throwing, you only need a well shaped edge and even that is not going to be in that condition after the first bad miss.

Anyway to get a before and after picture, it sounds like you did a nice upgrade job.

-Cliff
 
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