My experience with different sharpening methods

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Jul 10, 2009
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I posted this on the Busse forum, as it originally applied to INFI etc.. but I figured i'd post it here as well. I've tried a lot of different sharpening methods and thought i'd write a little something about each.

Keep in mind, this is only my opinion and what works for me!

Here's the post.

If you talked to me one year ago, I couldn't sharpen a knife to save my life. I generally had my knives sharpened by someone who knew what they were doing. In my defense, the main reason for my failure was just never learning how to do so properly, and the science behind sharpening. There was a point in my life when I would go over to the OD grind machines at work, set the dress speed super slow and sharpen my folders etc on a gigantic centerless grinder wheel. I could get knives so they could cut, and occasionally could get an edge that could rip hair from your arm in certain spots, but nothing uniform. I've now tried many many sharpening methods, just like trying different knives, I like to dive right in and try it all, then separate the bad from the good. Here are some methods I've tried.

Paper Wheel sharpening - I bought a cheap Ryobi 8 inch bench grinder, tore off all the guards and shields and through on a set up 10 inch razor edge system paper wheels. One wheel is coated in carbide, the other is bare that you load with a white compound. These are the same wheels Richard J uses and gets great results. Results were fairly good from the very beginning. Very simply, develop a burr on the blade sharpening both sides on the grit wheel, then move over to the other wheel loaded with the compound and remove the burr and polish the edge. It was a pretty good system to be honest, quickest method I've yet to find to get an edge to shave hair off your arm. If I had it to do over again, I would have purchased a Buffer instead of the Bench grinder, I would have more clearance between the two wheels and not buff my elbows quite as much.

DMT diamond stones - These are quite nice, there's something about freehanding that just makes you feel good about yourself when you're done. Sitting down, relaxing and just working the blade to develop your burr, repeat etc going up in the grits. By the time you hit the strop your edge is going to be popping hair just by running it over the tops of it. I can absolutely get an edge sharper free handing with DMT stones than I can with paper wheels, but the level of sharpness difference is not really noticeable unless your job is removing print from newspaper and splitting hair. It also takes quite a bit longer than the paper wheels, but you feel like you've accomplished something. I don't know about everyone, but it's rewarding to me to take something dull, spend the time and turn it into a freaking laser.

Spyderco sharpmaker - One of my least favorite systems. Factory edges are varied so greatly on production knives, often quite uneven and reprofiling is next to impossible without the diamond rods. Not many options in angle either. Only pros I can think of its impossible to screw up and the serration sharpening ability, I just don't care for this system. Not knocking those of you who use it, but it's not for me.

Edge pro - I got one when the opportunity arose, it's not for me. What the Edge Pro does is creates a system that is 100% idiot proof. I honestly cannot think of a way you can screw up a knife with this system, I also can't imagine anyone cant get a sharp edge on one. It's downfalls? Recurves, serrations, oddly shaped blades toward the tip, water stone shallowing, set up time, mess.
The EP gives you a sharp edge, I have up to 7000 grit polishing tapes for it as well. When you get done with the 7k tapes you have a perfectly flat bevel that is mirror polished. What's odd is, although my edges on the EP looked absolutely perfect, they lacked the sharpness that was attainable with hand stones. Not in sharpness to the touch, but rather sharpness in actual use. I think the fact that while free handing, you're actually slightly convexing the edge which in my opinion increases performance. In the end i'm not a fan of perfectly flat bevels. Another downfall to the system is scratching. I don't really care on my own knives, but I don't want to destroy a friends knife on it. I'm not talking a little "sharpening scratching", but we're talking scratches that looks like I rubbed the blade on concrete. This can be avoided by taping up the blade, honestly, it's just too much of a hassle. I'm getting rid of EP soon, I can't say that about any other system besides the sharpmaker.

The Belt Sander - This is probably one of the cheaper set ups. I use a grizzly 1x30 which I think was probably around 50 dollars. I have belts ranging from 40 grit to 15 micron, to loaded leather, to loaded cork. I've got it all. This is the single most versatile system in a knife sharpeners arsenal, bar none! After I sell the EP i'm going to purchase a Kalamzoo 1x42 sander just to have adjustable tension. You can take a knife with a thick saber grind and coated blade and turn it into a full convex with a satin finish. You can remove chips from a blade, thin out grinds etc.. Nothing gives me a sharper edge. Take your time and practice on cheaper knives as well. I've thinned out knives too much as well on this, trying to test the limits of what INFI can take in terms of thinness. Pay close attention to the tips and the area around the choil as well. I can get an edge sharper and more durable on a sander than any other method, faster too. For a non convexed or damaged edge I work my way up from 320 grit all the way to 15 micron. After 15 micron I started doing something different as on the cheap 1x30 sander, the leather belts become useless when they stretch. I started using a cork belt that I basically knocked all the grit off of, and loaded it with green compound. I find this works much better for me than the leather. I also hand strop after with pink compound. Convex is easier to maintain as well, I won't sharpen this FBM again for probably 4 months or so, and then it'll just be with the loaded belt. I occasionally strop on my jeans. I just sharpened this this afternoon, scary freaking sharp.

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Good review, we share a lot of the same thoughts.

Its good to see grasshopper has progressed so well :)
 
Nice write-up. I like reading other perspectives on sharpening.... especially those that have tried a variety of methods.

Edit to add: BTW, if you decide to revisit the EP, I have some tips that might solve some of the issues you had.

cbw
 
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Great overview. I've tried a few different methods and free hand with bench hones is my favorite then a belt sander is 2nd.
 
I'm also a huge fan of the belt sander. I've reprofiled blades by hand using the mousepad and sandpaper method, and it's got a sort of sense of satisfaction, doing that kind of work by hand, but what took me a couple of hours by hand can be done in a couple of minutes on the belt sander. I've found that I can still use the leather belts even after they stretch, if I use the platen, and rely on the thickness of the belt to give me the convex profile for the stropping, rather than using the belt out in free space like I do when I'm using grit belts.
 
Good review, we share a lot of the same thoughts.

Its good to see grasshopper has progressed so well :)

I still remember posting "Help, I can't sharpen to save my life!"

Nice write-up. I like reading other perspectives on sharpening.... especially those that have tried a variety of methods.

Edit to add: BTW, if you decide to revisit the EP, I have some tips that might solve some of the issues you had.

cbw

Someone just made an offer on the EP today, it's as good as gone. Honestly, it's a good system, it's just not for me! The number 1 issue I had with it was the time it look, waterstones take too much time, not to mention set up time.

I'm also a huge fan of the belt sander. I've reprofiled blades by hand using the mousepad and sandpaper method, and it's got a sort of sense of satisfaction, doing that kind of work by hand, but what took me a couple of hours by hand can be done in a couple of minutes on the belt sander. I've found that I can still use the leather belts even after they stretch, if I use the platen, and rely on the thickness of the belt to give me the convex profile for the stropping, rather than using the belt out in free space like I do when I'm using grit belts.

See, I don't even know where my platen is on my 1x30, I grind with it off completely. It's going to get retired though, going to order than kalamazoo tomorrow. I will say I hate convexing by hand, I don't have the patience.
 
I enjoyed reading that, 230grains. I too have tried alot of different systems and came away with similar experiences a you. Like you said, there is something about the feeling you get from freehanding...it just makes me feel good?
 
I like using the platen to control the degree to which I convex something - close to the platen and the belt doesn't flex as much so you get a flatter grind, good for thinner slicier edges on EDC type blades. Further from the platen, the belt flexes more and you can get a rounder convex for hard use tasks.

You can accomplish the same thing by controlling how close you get to the top wheel on the grinder, but I find it's easier to keep the roundness of my edges consistent when I've got the well defined edge of the platen to judge distance by.
 
Nice write up on the different methods used to sharpen your knives. I also have the same equipment as you but have the Kalamozoo 1" x 42". You are going to love this belt grinder. I use a leather belt with Diamond spray. Will have to get a cork belt next.
 
I'm going to buy the Kalamazoo this week.

Honestly, I think the leather belts work better, but on the 1x30 they get very stretched and become useless for me so I switch to worn cork belts as they hold up a little better. With a grinder with adjustable tension, I think the leather will be king.
 
Thanks for the review....

Ya know, its funny. I FIRST learned to sharpen a knife on my Grandpa's old Arkansas fine whetstone when I was maybe 10 or 12 years old. I got "out" of knives for several years but in the last few years have gotten back into knives and sharpening and into the actual "SCIENCE" of sharpening, lol. I got a Sharpmaker a couple of years back and really like it but I can see its shortfalls. I've heard so many good things about DMT benchstones ... I'd sure like to go back to sharpening freehand (as I first learned) but don't know if I'd have as good of results as I'd like and DMT stones aren't cheap. Ideally, I'd just get four or five full sized DMT stones and be done with it. I guess its more of a confidence thing right now.

Good to hear you like freehanding the best..... interesting read.
 
I have an Edge Pro to and think it's a useful tool, but it can't do everything, and it is slow compared to stones. I think I'll keep it but also use stones.

I'd love a Kalamazoo but I'm in Australia sadly. Wish I could find something similar local, or run a Kalamazoo on 240V :)
 
Just a few notes on the cheaper sanders available. For sharpening they're ok, it gets kind of annoying having the belt not be centered and there are a lot of quirks about the machine but you can get crazy sharp edges from it once you learn to overcome some of the obstacles. One thing though, don't grind on the platen. I was trying to apply a satin finish to a flat ground knife so I used the platen... it chattered very bad and was a total mess. With the better grinder, this will not be a problem.
 
Glue a piece of leather to the platen, it will make it grind smooth.
 
My pilgrimage has been:
Lansky- low investment, fear of ruining a good knife free hand, learned some things....
moved on.
Paper wheels- quick learning curve, got my first hair whittling experience here. Now, I seem to have forgotten how to do it, dull more than sharpen. I do not like the warp speed of 3500 rpm, would have bought a 1750 in hindsight. Still a good system, I know it is me not the machine here. I used to make it work, however, it is not as fulfilling as free hand.

I bought a DMT coarse, a Spyderco brown and white profile kit, and a Spyderco ultra fine white, and made my own strops. I do not have a perfectly symetrical bevel, but I have thinned out a few blades, and in my opinion, improved their cutting abilities. I just need to work on my uniformity. I have been contemplating the belt sander......I never went the edge pro route, nor a sharpmaker rod. Great post!
 
This is a great thread! I have a belt sander and use it a lot in gun smithing, mostly for coarse work like shaping flat springs, etc., but I've always been afraid to use it for knives. You guys have inspired me to try it out. I'll start with some cheapies. If they go okay, I'll take a deep breath and try a quality knife. Again, thanks.
 
There are plenty of devices designed to accommodate 120V <--> 240V.


I emailed them and they wrote back that they ship here :)

I asked and they didn't reply but I assume they do 240V.

So, what one do I want? I just want small and light, would this be it:


http://www.amazon.com/Kalamazoo-1x42-3hp-Belt-Sander/dp/B00065U7QQ/ref=cm_cr_dp_orig_subj

It says:

The belt tension is provided by a spring in the column that holds up the top pulley. Tension is not adjustable.

The OP says he wants adj. tension. Is this right, or what machine does have it?

Any links to a source for one, and belts etc?
 
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