I just got my belt grinder done and wired up. I made all the parts but the rollers on my milling machine. My dad made the rollers for me on his lathe since I dont have one yet. This baby has a 3 h.p. 1720 rpm motor. Its being run on a vfd "variable speed frequency drive" so I can adjust speeds without having to change belts. With the vfd you can also drive the grinding belt direct, no pillow block bearings or pulleys like the kmg.
The drive pulley is made out of aluminum and I believe my dad said he put a 1 degree taper on it from the center. the tensioner pulley is also aluminum with a 1 degree taper. the taper puts a high spot in the center of the pulley which aids in the tracking of the belt just like the old flat belt pulleys on tractors for running sawmills and stuff.
The two pulleys for the platen double as small rubber coated contact wheels. The top one is made out of a 2.5" roller from a bottle labeling machine. The bottom pulley is 1.5" and it also came from a labeler.
I used old vehicle water pump bearings for the pulleys. Water pump bearings are ideal to use because they come with a sealed shaft already installed.
I have to give my dad all the credit on this project since he made the rollers, did all the wireing and I copyed his ideas. It doesnt look like it would be that hard to make but I put a hell of a lot of work into this.
The drive pulley is made out of aluminum and I believe my dad said he put a 1 degree taper on it from the center. the tensioner pulley is also aluminum with a 1 degree taper. the taper puts a high spot in the center of the pulley which aids in the tracking of the belt just like the old flat belt pulleys on tractors for running sawmills and stuff.
The two pulleys for the platen double as small rubber coated contact wheels. The top one is made out of a 2.5" roller from a bottle labeling machine. The bottom pulley is 1.5" and it also came from a labeler.
I used old vehicle water pump bearings for the pulleys. Water pump bearings are ideal to use because they come with a sealed shaft already installed.
I have to give my dad all the credit on this project since he made the rollers, did all the wireing and I copyed his ideas. It doesnt look like it would be that hard to make but I put a hell of a lot of work into this.