Hey Jake!
I had a similar problem with a broken blade 110 with engraved bolsters.
Buck wouldn't touch it because of the engraving. No way to remove / replace the blade without wrecking the bolster engraving.
I bought another 110 and took the blade from that knife and replaced the broken one.
I center-drilled the front pin on the broken knife and then carefully drove it out.
I replaced the broken blade and then carefully measured the length of the replacement rivet, knowing that there was no way to use the standard length and then grind it to fit the bolster after peening.
I then slightly center drilled the new rivet at the right length [about 1/32 above the bolster] and used a rounded punch to 'peen' the rivet solidly in place.
A friend then tooled the end of the expanded rivet with a very small metal stamp, and then buffed it all back to a bright luster.
The knife is once again beautiful and no one has ever noticed the different design on the pin. It doesn't look like it did, but it does look like a professionally engraved Buck 110.
Good Luck with your project knife!
Dave Evans
Tenino, WA
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