Need wire inlay in wood info.

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Dec 2, 1999
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Ive read it before but cant remember where. I want to do some gold wire inlays in some curley maple. What guage, what karat, where to get it and what kind of glue does it need to hold it in? I have sterling wire but never used it. It is actually ribbon instead of round wire. I think I have to buy the gold in sheet form and cut my own ribbon?
 
The wire is flat wire,not round wire.10K is harder than 14K (and cheaper).Practice on the silver first.Wire inlay is not hard,but does require some skill.No glue is used,the tension of the slit holds it in.About 2mm wide and .3 to .4mm thick is good to start.It is sometimes referred to as ribbon wire.Let us know how it goes. - Stacy
 
Bruce, Go check out track of the wolf. I bought a book from them about 8 years ago on building the kentucky long rifle and it had a section oon wire inlay. they used regular round silver wire and then fattened it on an anvil. the proces was to make your cutter out of used hacksaw blades draw the pattern on the wood use the cutter to follow your patern flatten the wire shape it with a needle nose pliers and then tap it into the grooves you cut in the wood.
 
Thanks for the links. I called one of them: TB Hagstoz & Son They can flatten pure gold wire. Isnt pure gold 24k? I would think the 14k would stand up better under the light blows of the hammer when seating it? Its only $54 per foot. :eek:
 
Bruce, the flat thin stuff is very often called bezel strip. I get the silver version from Hoover & Strong in NY. They may have it in gold on their website. I use 30 guage for inlay.

You don't want to cut the groove in. You want to chisel it and not remove any material. All you're doing is separating the fibers so they will swell back up around the strip when wetted and hold it in place. Don't tap the strip in too hard or it folds over and leaves thick wavy sections in the lines, becoming a royal PITA. If your wood is good and dry when you start, you'll be surprised how much it'll swell back around the strip. When done right it's hard to pull out prior to sanding flush. Like said, the chisels are often made from little pieces of re-ground hacksaw blade; my favorites are 1/8 and 1/16" wide at the tip. In his video, Alan Aldridge mixes a drop or two of woodworker's glue on top of the wetted wood and smears it around on maple. On woods that won't swell like maple, use superglue.

BTW, order it hard or half-hard. I don't personally like soft wire, it wavers too easy. For tight curves, where you need it soft, anneal it with localized heat from a lighter or small butane torch.
 
Bruce, one of Bill Moran's videos from the ABS has a good section on wire inlay.
 
Another thing that will help the ribbon to stay in place is to wipe it with a piece of 60 grit sandpaper. That will put some nice grippy lengthwise groove in it. I use a 50/50 mix of wood glue and water to swell and seal the ribbon in place.
 
Good point, Mark. I forgot to mention that.

I have to say that for those who haven't seen inlay done before, that Alan Aldridge's video is worth the money. It's not the best video that's ever been made in terms of lighting and closeup quality, but the information's there. I wish I had contact information to post...
 
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